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Hydrogen is an efficient energy carrier that can be produced from renewable sources, enabling the transition towards CO2-free energy. Hydrogen can be stored for a long period in the solid-state, with suitable alloys. Ti-rich TiFe0.90 compound exhibits a mild activation process for the first hydrogenation, and Ti(Fe,Mn)0.90 substituted alloys can lead to the fine tuning of equilibrium pressure as a function of the final application. In this study, the crystal structure of TiFe(0.90-x)Mnx alloys (x = 0, 0.05 and 0.10) and their deuterides has been determined by in-situ neutron diffraction, while recording Pressure-Composition Isotherms at room temperature. The investigation aims at analysing the influence of Mn for Fe substitution in Ti-rich Ti(Fe,Mn)0.90 alloys on structural properties during reversible deuterium loading, which is still unsolved and seldom explored. After activation, samples have been transferred into custom-made stainless-steel and aluminium alloy cells used for in-situ neutron diffraction experiments during deuterium loading at ILL and ISIS neutron facilities, respectively. The study enables remarkable understanding on hydrogen storage, basic structural knowledge, and support to the industrial application of TiFe-type alloys for integrated hydrogen tank in energy storage systems by determining the volume expansion during deuteration. Furthermore, the study demonstrates that different contents of Mn do not significantly change the volumetric expansion during phase transitions, affecting only the deuterium content for the {\gamma} phase and the cell evolution for the \b{eta} phase. The study confirms that the deuterated structures of the {\gamma} phase upon absorption, \b{eta} and {\alpha} phase upon desorption, correspond to S.G. Cmmm, P2221 and Pm-3m, respectively., Comment: 34 pages, 5 figures, 4 tables, ESI

This work proposes an effective thermal activation method with low technical effort for industrially produced titanium-iron-manganese powders (TiFeMn) for hydrogen storage. In this context, the influence of temperature and particle size of TiFeMn on the activation process is systematically studied. The results obtained from this investigation suggest that the activation of the TiFeMn material at temperatures as low as 50 {\deg}C is already possible and that an increase to 90 {\deg}C strongly reduces the incubation time for activation, i.e. the incubation time of the 90 {\deg}C/90 {\deg}C sample is about 0.84 h while ~ 277 h is required for the 50 {\deg}C/50 {\deg}C sample. Selecting TiFeMn particles of larger size also leads to significant improvements in the activation performance of the investigated material. The proposed activation routine makes it possible to overcome the oxide layer existing on the compound surface, which acts as a diffusion barrier for the hydrogen atoms. This activation method induces further cracks and defects in the powder granules, generating new surfaces for hydrogen absorption with greater frequency, and thus leading to faster sorption kinetics in the subsequent absorption-desorption cycles., Comment: This is an accepted manuscript submitted the Journal of Alloys and Compounds in April 2022. The main part has 25 pages, 12 figures, and 2 tables; Supplementary Information has 7 pages, 5 figures, and 1 table

In the use of hydrogen as large-scale energy vector, metal hydrides based on intermetallic compounds play a key role, thanks to mild temperatures and pressures required for the storage. It is increasingly necessary to develop hydrogen-based devices, and in this work, the intermetallic compound TiFe$_{0.85}$Mn$_{0.05}$ is evaluated and selected as H$_2$-carrier for a storage system of 50 kg of H$_2$. A batch of 5 kg of alloy was synthesized at industrial level and characterized through scanning electron microscopy and powder X-ray diffraction, to determine the structure and phase abundance. Moreover, the hydrogen sorption properties were investigated through thermodynamic and kinetic analyses, followed by a long-term cycling study and resistance to O$_2$ and H$_2$O poisoning. Comparing results for alloys with same nominal composition, but prepared either under industrial or laboratory conditions, it was found that the alloy synthesis promotes discrepancies in phase abundance and microstructure and promotes the formation of a passive layer that deeply affect the hydrogen sorption properties. A scheme based on Monte Carlo simulation and structural results was developed to explain the key role of the passive layer (Ti$_3$Fe$_3$O) and of the secondary phases (Ti$_4$Fe$_2$O$_{0.4}$ and $\beta$-Ti$_{80}$(Fe,Mn)$_2$0) in promoting the hydrogenation of the TiFe$_{0.85}$Mn$_{0.05}$. A storage system based on this alloy can be integrated with an electrolyser upstream (25 bar) and a fuel cell downstream (1 bar) at 55 $^\circ$C, storing 1.0 H$_2$ wt.%, displaying fast kinetic, resistance to oxygen, water and nitrogen gas impurities, and stability over more than 250 cycles., Comment: 27+SI pages, 8 figures, 4 tables