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Electricity and gas-based heat treatment of metal is an energy-intensive process. To mitigate the use of such high-grade energy, the concept of an open volumetric air receiver-based solar convective furnace (SCF) system is developed for the heat treatment of metal. This system includes an in situ waste heat recovery mechanism. This paper presents a Joule heating-based, controlled, experimental assessment of a laboratory-scale, retrofitted, SCF system for generating benchmark data. The reported measurements illustrate the heat transfer for (a) the charging and discharging process of thermal energy storage and (b) the two-stage heat treatment of metal with an in situ heat recovery process. The overall system efficiency, including heat recovery, heat storage, and heat transfer, is found to be 24%. Thus, the SCF system can serve as a viable alternative to an electrical energy-based heat treatment furnace. [ABSTRACT FROM AUTHOR]

This paper aims at (a) improving the vertical velocity distribution in the wake of a rising isolated bubble for isothermal water layers and (b) evaluating the proposed distribution for thermally stratified therminol layers before and after the initiation of vortex shedding. To address these objectives, numerical investigations are performed, for the rise of an isolated bubble in isothermal and thermally stratified liquid layers, with a combination of the monotonic upwind scheme for conservation laws and pressure implicit with splitting of operators numerical scheme. The analysis revealed that the vertical velocity in the wake of a rising isolated bubble, for isothermal and thermally stratified liquid layers, differs remarkably from the Gaussian distribution. Based on the detailed investigations, region-wise wake velocity distribution comprising a linear superposition of Gaussian approximation with Burr distribution is proposed. Furthermore, this distribution is utilized to predict the rise velocity for a chain of bubbles having different frequencies of departure. Thus, the findings will be useful for the design of heat exchangers or cooling devices, which rely on the heat transfer augmentation with rising air bubbles from a heated surface for isothermal (buoyancy suppressed) and thermally stratified (buoyancy assisted) liquid layers. [ABSTRACT FROM AUTHOR]

The turbulent flow of binary hybrid nano-oils is investigated and Nusselt number correlation is developed for futuristic concentrated solar thermal application. Available Nusselt number correlations for water-based hybrid nanofluids are nanoparticle-specific property correlations dependent and substantially over-predict the values for hybrid nano-oils. Therefore, a generalized Nusselt number correlation for turbulent flow of water and oil-based binary hybrid nanofluids is deduced using the separation approach. Dissimilar to the available correlations, the developed correlation needs only the thermophysical properties of base fluid and nanoparticles. It is valid for the Reynolds number range 10,000-30,000 and the Prandtl number range 0.5-2000. It is found that the proposed correlation predicts the published experimental values for different hybrid nanofluids mostly within ±10-20%. Computational fluid dynamics simulation is also performed for turbulent flow of different hybrid nano-oils to assess the developed correlation. The comparative assessment also confirms that the developed correlation predicts the numerical values for hybrid nano-oils within ±10-20%. The deduced Nusselt number correlation will be useful for a realistic heat transfer analysis with different water or oil-based hybrid nanofluids. The need for experiments with different hybrid nano-oils is realized for further improvement. [ABSTRACT FROM AUTHOR]

Thermal/vegetable oil-based mono/hybrid nanofluids (Nano-oils) may be potential working fluids in single-phase natural circulation loops for medium temperature applications due to their favorable thermophysical properties (high thermal expansion coefficient and low viscosity) and high Prandtl number; however, not studied yet. Hence, the present study investigates the different nano-oils in a natural circulation loop. Therminol-VP1 and soybean-based mono/hybrid nano-oils with different nanoparticles (Al 2 O 3 , CuO, SiC, and MWCNT) are used at a volume fraction of 0.1%. The influence of power input and loop inclination on the energy-exergy performance parameters (Effectiveness, Entropy generation rate and Induced mass flow rate) are presented. The use of nano-oil shows enhanced heat exchanger effectiveness and lower entropy generation rate, whereas the induced mass flow rate may increase or decrease depending on nanoparticle shape and power input. Al 2 O 3 +MWCNT nano-oil exhibits superior performance, with a maximum mass flow rate reduction of 8%, effectiveness enhancement of 36%, and entropy generation reduction of 20% as compared to base oil. Therminol-VP1 shows quick flow establishment than soyabean oil. The usage of nano-oil is more beneficial at the higher power input. Loop inclination reduces the mass flow rate while increasing the effectiveness and entropy generation; however, mass flow reduction is much lower for counter-clockwise inclination. • Hybrid nano-oils having dissimilar shaped particles are used in natural circulation loop. • Mass flow rate, heat exchanger effectiveness and entropy generation rate are evaluated. • Effect of power input and loop inclination are investigated for a medium temperature range. • Therminol-VP1 shows quick flow establishment and better performance than soyabean oil. • Counter-clockwise inclination shows higher mass flow rate than the clockwise inclination. [ABSTRACT FROM AUTHOR]

Nanoparticle shape strongly affects the thermal-hydraulic behavior of nanofluid-enhanced single-phase natural circulation loop (SPNCL) but is yet to be explored experimentally. Hence, various mono/hybrid nanofluids having dissimilar shaped nanoparticles (Al 2 O 3 +Water, Al 2 O 3 +CuO + Water, Al 2 O 3 +SiC + Water, Al 2 O 3 +MWCNT + Water) with a 0.1% volume concentration, are used in SPNCL to investigate mass flow rate (MFR), heat exchanger effectiveness (HEE) and total entropy generation rate (TEGR). The effect of power input, coolant inlet temperature and loop inclination (both counter-clockwise and clockwise) on transient and steady-state performances are presented. The result reveals that mono/hybrid nanofluid shows enhanced HEE and lower TEGR as compared to base fluids, whereas the MFR may increase or decrease since the performance of SPNCL is significantly impacted by the nanoparticle's shape. Spherical-shaped nanoparticle-dispersed nanofluids show early flow initiation and higher MFR than cylindrical-shaped nanoparticle-dispersed nanofluids. MFR and TEGR rise with higher power input, whereas HEE declines for all working fluids. MFR and TEGR increase as the coolant inlet temperature rises, whereas HEE decreases for all working fluids. The loop inclination decreases the MFR, while it increases the HEE and TEGR. The Counter-clockwise inclination of the loop shows a higher MFR than the clockwise inclination at the same angle of inclination. • Hybrid nanofluids having dissimilar shaped particles are used in natural circulation loop. • Mass flow rate, heat exchanger effectiveness and entropy generation rate are evaluated. • Effect of power input, coolant inlet temperature and loop inclination are investigated. • Spherical-shaped shows early flow initiation and higher flow rate than cylindrical-shaped. • Counter-clockwise inclination shows higher mass flow rate than the clockwise inclination. [ABSTRACT FROM AUTHOR]

• A multi-zone model for unsteady heat transfer is proposed for an open volumetric air receiver. • The model includes all the modes of heat transfer in receiver internals. • Detailed investigations are performed to identify the important parameters. • Recommendations are made for the scale-up receiver design. A comprehensive, multi-zone, unsteady heat transfer model is developed for a straight absorber pore-based open volumetric air receiver. This includes heat exchange between the porous absorbers, absorbers and receiver casing, and absorbers and return air. The validation revealed its predictive capability within an uncertainty of ±7%. The model is used for the scale-up of receiver design with several intermediate absorber layers. The major recommendations for scale-up are a) multiple absorber layers is beneficial for mitigating thermal stress, b) higher flux concentration is required for non-volumetric heating, to achieve the desired air temperature, compared to volumetric heating, c) air return ratio should be 0.6, d) absorber porosity should be 0.6 for volumetric heating and higher for non-volumetric heating, e) absorber gap to length ratio should be 0.15 -0.25, f) the radiative heat loss is substantial for non-volumetric heating; therefore, the exposed surface area to ambient should be reduced, and g) absorber diameter to length ratio should be 1-2. The developed approach is generic and adaptable for the different open volumetric air receiver designs. [ABSTRACT FROM AUTHOR]