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Highlights The interfacing between SnO2 and MXene alters electronic structures, shifting the d-band center in transition metals, enhancing catalytic efficiency by reducing electron filling in antibonding orbitals. A binder-free, ultrathin, laminar heterostructured interlayer on polypropylene separator is demonstrated. The ionic sieving mechanism and efficient adsorption–catalysis process enable deeper charge/discharge cycle and improved stability. The improved catalytic conversion and suppressed lithium dendrites formation enable a high loading of 7.5 mg cm−2 and an initial area capacity of 7.6 mAh cm−2.

Abstract As the demand for photovoltaic technologies continues to grow, the quest for efficient and sustainable transparent conducting electrodes (TCEs) rapidly rises. Traditional solutions, such as indium tin oxide (ITO), face challenges related to indium scarcity and environmental impact. To tackle these issues, a novel metal mesh rear TCE consisting of gold micro‐meshes is developed as ITO replacement in perovskite solar cells (PSCs). This study reveals that optimized Au meshes can guarantee 75% of the extracted photocurrent compared to reference devices with ITO and a promising power conversion efficiency (PCE) of 8.65%. By utilizing hybrid mesh structures with a 10‐nm ITO layer, the PCE further improves to 12.1%, with the extracted current exceeding 80% of the reference. Metal meshes can even serve to replace the opaque metal contact of PSCs, amplifying their functionality and efficiency through bifacial and multi‐junction applications. Here, aerosol jet‐printed silver meshes serve as front electrodes, combined with either 5–10 nm of Au, achieving efficient semi‐transparent devices (PCE 16.8%), or with 5–10 nm of ITO, providing enhanced bifacial properties while maintaining competitive efficiency. Overall, this work highlights remarkable features of metal meshes, making them promising alternatives to commonly used TCEs in optoelectronic applications.

Mass spectroscopy (MS) is a robust technique for polymer characterization, and it can provide the chemical fingerprint of a complete sample regarding polymer distribution chains. Nevertheless, polymer chemical properties such as polydispersity (Pd), average molecular mass (Mn), weight average molecular mass (Mw) and others are not determined by MS, as they are commonly characterized by gel permeation chromatography (GPC). In order to calculate polymer properties from MS, a Python script was developed to interpret polymer properties from spectroscopic raw data. Polypy script can be considered a peak detection and area distribution method, and represents the result of combining the MS raw data filtered using Root Mean Square (RMS) calculation with molecular classification based on theoretical molar masses. Polypy filters out areas corresponding to repetitive units. This approach facilitates the identification of the polymer chains and calculates their properties. The script also integrates visualization graphic tools for data analysis. In this work, aryl resin (poly(2,2-bis(4-oxy-(2-(methyloxirane)phenyl)propan) was the study case polymer molecule, and is composed of oligomer chains distributed mainly in the range of dimers to tetramers, in some cases presenting traces of pentamers and hexamers in the distribution profile of the oligomeric chains. Epoxy resin has Mn = 607 Da, Mw = 631 Da, and polydispersity (Pd) of 1.015 (data given by GPC). With Polypy script, calculations resulted in Mn = 584.42 Da, Mw = 649.29 Da, and Pd = 1.11, which are consistent results if compared with GPC characterization. Additional information, such as the percentage of oligomer distribution, was also calculated and for this polymer matrix it was not possible to retrieve it from the GPC method. Polypy is an approach to characterizing major polymer chemical properties using only MS raw spectra, and it can be utilized with any MS raw data for any polymer matrix.

Abstract Two‐dimensional (2D) transition metal carbides, and/or nitrides, so‐called MXenes, have triggered intensive research interests in applications ranging from electrochemical energy storage to electronics devices. Producing these functional devices by printing necessitates to match the rheological properties of MXene dispersions to the requirements of various solution processing techniques. In particular, for additive manufacturing such as extrusion‐printing, MXene inks with high solid fraction are typically required, which is commonly achieved by tediously removing excessive free water (top‐down route). Here, the study reports on a bottom‐up route to reach a highly concentrated binary MXene‐water blend, so‐called MXene dough, by controlling the water admixture to freeze‐dried MXene flakes by exposure to water mist. The existence of a critical threshold of MXene solid content (≈60%), beyond which no dough is formed, or formed with compromised ductility is revealed. Such metallic MXene dough possesses high electrical conductivity, excellent oxidation stability, and can withstand a couple of months without apparent decay, providing that the MXene dough is properly stored at low‐temperature with suppressed dehydration environment. Solution processing of the MXene dough into a micro‐supercapacitor with gravimetric capacitance of 161.7 F g−1 is demonstrated. The impressive chemical and physical stability/redispersibility of MXene dough indicate its great promise in future commercialization.

The properties of 2D materials are unparalleled when compared to their 3D counterparts; many of these properties are a consequence of their size reduction to only a couple of atomic layers. Metallic, semiconducting, and insulating types can be found and form a platform for a new generation of devices. Among the possible methods to utilize 2D materials, functional printing has emerged as a strong contender because inks can be directly formulated from dispersions obtained by liquid‐phase exfoliation. Printed graphene‐based devices are shifting from laboratory applications toward real‐world and mass‐producible systems going hand in hand with a good understanding of suitable exfoliation methods for the targeted type of ink. Such a clear picture does not yet exist for hexagonal boron nitride (h‐BN), the transition metal dichalcogenides (TMDs), and black phosphorous (BP). Rather, reports of applications of these 2D materials in printed devices are scattered throughout the literature, not yet adding to a comprehensive and full understanding of the relevant parameters. This perspective starts with a summary of the most important features of inks from exfoliated graphene. For h‐BN, the TMDs, and BP, the characteristic properties when exfoliated from solution and strategies to formulate inks are summarized.

An aerosol jet printing (AJP) printing head built on top of precise motion systems can provide positioning deviation down to 3 μm, printing areas as large as 20 cm × 20 cm × 30 cm, and five-axis freedom of movement. Typical uses of AJP are 2D printing on complex or flexible substrates, primarily for applications in printed electronics. Nearly all commercially available AJP inks for 2D printing are designed and optimized to reach desired electronic properties. In this work, we explore AJP for the 3D printing of free-standing pillar arrays. We utilize aryl epoxy photopolymer as ink coupled with a cross-linking “on the fly” technique. Pillar structures 550 μm in height and with a diameter of 50 μm were 3D printed. Pillar structures were characterized via scanning electron microscopy, where the morphology, number of printed layers and side effects of the AJP technique were investigated. Satellite droplets and over-spray seem to be unavoidable for structures smaller than 70 μm. Nevertheless, reactive ion etching (RIE) as a post-processing step can mitigate AJP side effects. AJP-RIE together with photopolymer-based ink can be promising for the 3D printing of microstructures, offering fast and maskless manufacturing without wet chemistry development and heat treatment post-processing.