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The purpose of this work was to obtain an elastic composite material from polymer powders (polyurethane and polypropylene) with the addition of BaTiO3 until 35% with tailored dielectric and piezoelectric features. The filament extruded from the composite material was very elastic but had good features to be used for 3D printing applications. It was technically demonstrated that the 3D thermal deposition of composite filament with 35% BaTiO3 was a convenient process for achieving tailored architectures to be used as devices with functionality as piezoelectric sensors. Finally, the functionality of such 3D printable flexible piezoelectric devices with energy harvesting features was demonstrated, which can be used in various biomedical devices (as wearable electronics or intelligent prosthesis), generating enough energy to make such devices completely autonomous only by exploiting body movements at variable low frequencies.

In this paper, the obtaining and characterization of five experimental models of novel polymer composite materials with ferrite nano-powder are presented. The composites were obtained by mechanically mixing two components and pressing the obtained mixture on a hot plate press. The ferrite powders were obtained by an innovative economic co-precipitation route. The characterization of these composites consisted of physical and thermal properties: hydrostatic density, scanning electron microscopy (SEM), and TG DSC thermal analyses, along with functional electromagnetic tests in order to demonstrate the functionality of these materials as electromagnetic shields (magnetic permeability, dielectric characteristics, and shielding effectiveness). The purpose of this work was to obtain a flexible composite material, applicable to any type of architecture for the electrical and automotive industry, necessary for protection against electromagnetic interference. The results demonstrated the efficiency of such materials at lower frequencies, but also in the microwave domain, with higher thermal stability and lifetime.