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Reactive single-step hot-pressing at 1473 K and 35 MPa for 4 h produces dense, bulk, near single-phase, low-cost and low-criticality Fe$_2$Al$_{1.15}$B$_2$ and Fe$_2$Al$_{1.1}$B$_2$Ge$_{0.05}$Ga$_{0.05}$ MAB samples, showing a second-order magnetic phase transition with favorable magnetocaloric properties around room temperature. The magnetic as well as magnetocaloric properties can be tailored upon Ge and Ga doping, leading to an increase of Curie temperature $T_C$ and spontaneous magnetization $m_S$. The maximum isothermal entropy change $\Delta s_{T,max}$ of hot-pressed Fe$_2$Al$_{1.15}$B$_2$ in magnetic field changes of 2 and 5 T amounts to 2.5 and 5 J(kgK)$^{-1}$ at 287.5 K and increases by Ge and Ga addition to 3.1 and 6.2 J(kgK)$^{-1}$ at 306.5 K, respectively. The directly measured maximum adiabatic temperature change $\Delta T_{ad,max}$ is improved by the composition modification from 0.9 to 1.1 K in magnetic field changes of 1.93 T. Overall, we demonstrate that hot-pressing provides a much faster, more scalable and processing cost reducing alternative compared to conventional synthesis routes to produce heat exchangers for magnetic cooling devices. Therefore, our criticality assessment shows that hot-pressed Fe-based MAB phases provide a promising compromise of material and processing cost, criticality and magnetocaloric performance, demonstrating the potential for low-cost and low-criticality magnetocaloric applications around room temperature.

A multi-stimuli cooling cycle can be used to increase the cyclic caloric performance of multicaloric materials like Ni-Mn-In Heusler alloys. However, the use of a uniaxial compressive stress as an additional external stimulus to a magnetic field requires good mechanical stability. Improvement of mechanical stability and strength by doping has been shown in several studies. However, doping is always accompanied by grain refinement and a change in transition temperature. This raises the question of the extent to which mechanical strength is related to grain refinement, transition temperature, or precipitates. This study shows a direct comparison between a single-phase Ni-Mn-Sn and a two-phase Gd-doped Ni-Mn-In alloy with the same transition temperature and grain size. It is shown that the excellent magnetocaloric properties of the Ni-Mn-In matrix are maintained with doping. The isothermal entropy change and adiabatic temperature change are reduced by only 15% in the two-phase Ni-Mn-In-Heusler alloy compared to the single-phase alloy, which is resulting from a slight increase in thermal hysteresis and the width of the transition. Due to the same grain size and transition temperature, this effect can be directly related to the precipitates. The introduction of Gd precipitates leads to a 100% improvement in mechanical strength, which is significantly lower than the improvement observed for Ni-Mn-In alloys with grain refinement and Gd precipitates. This reveals that a significant contribution to the improved mechanical stability in Gd-doped Heusler alloys is related to grain refinement., Comment: Keywords: metal matrix composites, magnetocaloric, magneto-structural phase transitions, microstructure, mechanical properties, Heusler alloy

Ni-Mn-based Heusler alloys, in particular all-d-metal Ni(-Co)-Mn-Ti, are highly promising materials for energy-efficient solid-state refrigeration as large multicaloric effects can be achieved across their magnetostructural martensitic transformation. However, no comprehensive study on the crucially important transition entropy change Δs exists so far for Ni(-Co)-Mn-Ti. Here, we present a systematic study analyzing the composition and temperature dependence of Δst. Our results reveal a substantial structural entropy change contribution of approximately 65 J(kgK)-1, which is compensated at lower temperatures by an increasingly negative entropy change associated with the magnetic subsystem. This leads to compensation temperatures Tcomp of 75 K and 300 K in Ni35Co15Mn50-yTiy and Ni33Co17Mn50-yTiy, respectively, below which the martensitic transformations are arrested. In addition, we simultaneously measured the responses of the magnetic, structural and electronic subsystems to the temperature- and field-induced martensitic transformation near Tcomp, showing an abnormal increase of hysteresis and consequently dissipation energy at cryogenic temperatures. Simultaneous measurements of magnetization and adiabatic temperature change ΔTad in pulsed magnetic fields reveal a change in sign of ΔTad and a substantial positive and irreversible ΔTad up to 15 K at 15 K as a consequence of increased dissipation losses and decreased heat capacity. Most importantly, this phenomenon is universal, it applies to any first-order material with non-negligible hysteresis and any stimulus, effectively limiting the utilization of their caloric effects for gas liquefaction at cryogenic temperatures.