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This study develops a rapid algorithm coupled with the finite element method to predict the fatigue crack propagation process and select the enhancement factor for the equivalent random load spectrum of accelerated fatigue tests. The proposed algorithm is validated by several fatigue tests of an aluminum alloy under the accelerated random load spectra. In the validation process, two kinds of panels with different geometries and sizes are used to calculate the stress intensity factor, critical crack length, and crack propagation life. The simulated and experimental findings indicate that when the aluminum alloy is in a low plasticity state, the crack propagation life exhibits a linear relationship with the acceleration factor. When the aluminum alloy is in a high plasticity state, this study proposes an empirical formula to calculate the equivalent stress intensity factor and crack propagation life. The normalized empirical formula is independent of the geometry and size of different samples, although the fracture processes are different in the two kinds of panels used in our study. Overall, the numerical method proposed in this paper can be applied to predict the fatigue crack propagation life for the random spectrum of large samples based on the results of the simulated accelerated crack propagation process and the accelerated fatigue tests of small samples to reduce the cost and time of the testing. [ABSTRACT FROM AUTHOR]

This study investigates the thermal stress and bolt load distribution in a hybrid panel structure of an aircraft mechanical joint under extreme temperatures. The hybrid panel structure comprises two aluminum alloy splices, six T-shaped composite stringers, and two composite skins, secured together with 96 bolts. This study analyzed the strain induced by thermal stress on composite materials and metals within the structure across temperatures, employing temperature environment tests ranging from room temperature to −54 °C, alongside a carrying capacity test at −54 °C. Furthermore, a three-dimensional simulation model of the panel structure was developed, incorporating considerations for contact, metal elastoplasticity, and the progressive damage failure of composite materials. This model facilitated the determination of thermal stress and bolt load distribution patterns. The results indicate a strong consistency between the finite element analysis outcomes and the experimental data. Temperature variations exacerbate the uneven distribution of bolt loads, concentrating the load near the edges of the hybrid structure while diminishing it in the center. The bolt load distribution parallel to the mechanical load direction forms an "M" shape, with a maximum load magnitude of approximately 31 kN. Perpendicular to the mechanical load, the bolt load undergoes significant changes, especially at the edges, reaching a maximum of about 20 kN, which warrants attention. The bolt-load distribution of the structure with the increase in mechanical load at −54 °C tends to be consistent with that at room temperature. [ABSTRACT FROM AUTHOR]

The evaluation of structural crashworthiness is important for the development of civil aircraft. In this study, cargo luggage was considered in the vertical drop simulation of an aircraft mid-fuselage section. First, quasi-static compression tests on three types of luggage made of different materials were conducted. Then, a finite element model (FEM) of the cargo luggage was developed with a crushable foam material in LS-PrePost4.5 software. The finite element analysis results of the luggage made of different materials were consistent with the corresponding compression experiments. Secondly, the FEM of the mid-fuselage section was established without cargo luggage. The simulated displacement and acceleration of the fuselage section were consistent with the test results. Finally, the influences of cargo luggage on the fuselage vertical drop response were studied with the FEM considering both the fuselage structure and cargo luggage. Compared with the responses of the fuselage without cargo luggage, the cargo luggage could reduce the deformation of the cargo bay and maintain the integrity of the passenger living space in the cabin at the vertical velocity of 6 m/s, even though the initial kinetic energy was higher. [ABSTRACT FROM AUTHOR]

In this research, the design of a robust curved-line path-following control system for fixed-wing unmanned aerial vehicles (FWUAVs) affected by uncertainties on the latitude plane is studied. This is undertaken to enhance closed-loop system robustness under unknown uncertainties and derive the control surface deflection angle directly used to control FWUAVs, which has rarely been studied in previous works. The system is formed through the mass center position control (MCPC) and yaw angle control (YAC) subsystems. In the MCPC, the desired yaw angle, which is treated as the reference signal for the YAC subsystem, is calculated analytically using path-following errors, current flow angles, and the yaw angle. In the YAC, a disturbance estimator is designed to estimate uncertainties such as nonlinearities, couplings, time variations, model parameter perturbations, and unmodeled dynamics. Predictive functional controllers are designed to target nominal systems in the absence of uncertainties, such that the estimations of the uncertainties can be incorporated through feedback for closed-loop system robustness enhancement. The simulation results show that higher path-following precision and stronger robustness for the FWUAVs based on the proposed approach can be achieved using only rough model parameters compared with the conventional nonlinear dynamic inversion, which requires detailed model information. [ABSTRACT FROM AUTHOR]

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To evaluate the multi-element damages that occurred during the aircraft services, a random failure model was established based on element fatigue characteristics, and the average behavior of widespread fatigue damages were calculated based on element failure life to determine the time for aircraft inspection and repair. The validity of the model was verified by a five-frame fuselage section example, and the influences of simulation times and distribution model on the repair time of multi-element damage structures were studied. According to the fatigue test results of the seven-frame fuselage section, multi-element damage assessment was performed, the structural inspection and repair time were given. The results show that the evaluation results are in good agreement with the calculation example data, and normal regression may better simulate structural failure characteristics. [ABSTRACT FROM AUTHOR]

The fiber-reinforced composite stringer is commonly used in large civil aircraft wing structures. Under compression loads, it exhibits complex failure modes, with matrix cracking being one of the most common. The quantitative analysis of matrix failure is important and difficult. To address this issue, a multiscale method combining the generalized method of cells (GMC) and macroscopic FEM models is employed to quantitatively predict matrix damage and failure. The extent of matrix damage in the composite structure is represented by the number of failed matrix subcells within the repeating unit cells. The 3D Tsai-Hill failure criterion is established for the matrix phase, and the maximum stress failure criterion is applied to the fiber subcell. Upon meeting the criterion, the stiffnesses of the failed subcells are immediately reduced to a nominal value. In the current study, the ultimate loads, failure modes and load-displacement curves of composite stringers subjected to compressive load are obtained by the experiment approach and the proposed multiscale model. The experimental and simulation results show good agreement, and the multiscale analysis method successfully predicts the extent of matrix damage in the composite stringer under compressive load. The number of failed matrix subcells quantitatively evaluates the damage extent within a 2 × 2 GMC model. The findings reveal that matrix subcell failures primarily occur in the 45° and -45° plies of the middle part of the stringer composite.