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Cobalt oxide (Co3O4) serves as a promising electrocatalyst for oxygen evolution reactions (OER) in water-electrolytic hydrogen production. For more practical applications, advances in dry-deposition processes for the high-throughput fabrication of such Co3O4 electrocatalysts are needed. In this work, a thermal metal–organic deposition (MOD) technique is developed to form Co3O4 deposits on microscale-diameter carbon fibers constituting a carbon fiber paper (CFP) substrate for high-efficiency OER electrocatalyst applications. The Co3O4 electrocatalysts are deposited while uniformly covering the surface of individual carbon fibers in the reaction temperature range from 400 to 800 °C under an ambient Ar atmosphere. It is found that the microstructure of deposits is dependent on the reaction temperature. The Co3O4 electrocatalysts prepared at 500 °C and over exhibit values of 355–384 mV in overpotential (η10) required to reach a current density of 10 mA cm−2 and 70–79 mV dec−1 in Tafel slope, measured in 1 M KOH aqueous solution. As a result, it is highlighted that the improved crystallinity of the Co3O4 electrocatalyst with the increased reaction temperature leads to an enhancement in electrode-level OER activity with the high electrochemically active surface area (ECSA), low charge transfer resistance (Rct), and low η10, due to the enhanced electrical conductivity. On the other hand, it is found that the inherent catalytic activity of the surface sites of the Co3O4, represented by the turnover frequency (TOF), decreases with reaction temperature due to the high-temperature sintering effect. This work provides the groundwork for the high-throughput fabrication and rational design of high-performance electrocatalysts.

In this study, the advanced chemical vapor transport (CVT) method in combination with the quenching effect is introduced for creating molybdenum oxide nanoparticle arrays, composed of the hierarchical structure of fine nanoparticles (NPs), which are vertically grown with a homogeneous coverage on the individual carbon fibers of carbon fiber paper (CFP) substrates. The obtained molybdenum oxide NPs hold a metastable high-temperature γ-Mo4O11 phase along with a stable α-MoO3 phase by the quenching effect. Furthermore, such a quenching effect forms thinner and smaller nanoparticle aggregates by suppressing the growth and coalescence of primary particles. The molybdenum oxide nanoparticle aggregates are prepared using two different types of precursors: MoO3 and a 1:1 (mol/mol) mixture of MoO3 and activated carbon. The results characterized using X-ray diffraction, Raman spectroscopy, X-ray photoelectron spectroscopy, and Fourier-transform infrared spectroscopy show that the relative amount of α-MoO3 to γ-Mo4O11 within the prepared NPs is dependent on the precursor type; a lower amount of α-MoO3 to γ-Mo4O11 is obtained in the NPs prepared using the mixed precursor of MoO3 and carbon. This processing–structure landscape study can serve as the groundwork for the development of high-performance nanomaterials in various electronic and catalytic applications.

Herein, we report high electrocatalytic activity of monoclinic VO2 (M1 phase) for the oxygen evolution reaction (OER) for the first time. The single-phase VO2 (M1) nanoparticles are prepared in the form of uniformly covering the surface of individual carbon fibers constituting a carbon fiber paper (CFP). The VO2 nanoparticles reveal the metal-insulator phase transition at ca. 65 °C (heating) and 62 °C (cooling) with low thermal hysteresis, indicating a high concentration of structural defect which is considered a grain boundary among VO2 nanoparticles with some particle coalescence. Consequently, the VO2/CFP shows a high electrocatalytic OER activity with the lowest η10 (350 mV) and Tafel slope (46 mV/dec) values in a 1 M aqueous solution of KOH as compared to those of the vacuum annealed V2O5 and the hydrothermally grown VO2 (M1), α-V2O5, and γ′-V2O5. The catalytically active site is considered V4+ components and V4+/5+ redox couples in VO2. The oxidation state of V4+ is revealed to be more favorable to the OER catalysis compared to that of V5+ in vanadium oxide through comparative studies. Furthermore, the amount of V5+ component is found to be increased on the surface of VO2 catalyst during the OER, giving rise to the performance degradation. This work suggests V4+ and its redox couple as a novel active component for the OER in metal-oxide electrocatalysts.

The electrocatalytic water electrolysis is the most eco-friendly technique for hydrogen generation, which is governed by the electrode reaction kinetics involving cathodic hydrogen evolution reaction (HER) and anodic oxygen evolution reaction (OER) in common alkaline electrolytes. Cobalt oxide (Co _3 O _4 ) and related compounds are the most efficient OER catalysts, replacing the noble metals. In this work, the surface oxidations of the cobalt carbonate (Co(CO _3 ) _0.5 OH·0.11H _2 O) and Co _3 O _4 nanowires during the OER are carefully investigated by contrasting the polarization curves, Tafel plots, and x-ray photoelectron spectroscopy (XPS) spectra, before and after the 1000th cyclic voltammetry (CV) cycling in 1 M KOH alkaline solution. The overpotentials required to reach a current density ( j ) of 20 mA cm ^−2 ( η _20 ) are estimated to be 313 mV for the 300 °C-calcined Co _3 O _4 , 350 mV for the 400 °C-calcined Co _3 O _4 , 365 mV for the 500 °C-calcined Co _3 O _4 , and 373 mV for the cobalt carbonate (Co(CO _3 ) _0.5 OH·0.11H _2 O). The Tafel slope of cobalt carbonate (Co(CO _3 ) _0.5 OH·0.11H _2 O) nanowires is the highest at 93 mV dec ^−1 , while it is measured to be 57 mV dec ^−1 for the 300 °C-calcined Co _3 O _4 , 47 mV dec ^−1 for the 400 °C-calcined Co _3 O _4 , and 79 mV dec ^−1 for the 500 °C-calcined Co _3 O _4 . As a result, the oxidation from Co ^2+ to Co ^3+ within Co _3 O _4 during the OER is detected, which improves the OER activity. On the other hand, the formation of cobalt hydoxide is found on the surface of the Co _3 O _4 nanowires during the OER in alkaline solution, which decreases the OER activity. For the surface oxidation of the cobalt carbonate (Co(CO _3 ) _0.5 OH·0.11H _2 O) nanowires, the increase in the amounts of Co ^3+ and oxygen vacancy and the formation of O-C-O and carbonates are found, which highly enhance the OER activity. These findings indicate that the surface redox kinetics during the electrocatalytic reactions should be considered important in order to enhance the electrocatalytic activity, and furthermore can provide insight into future challenges in designing advanced electrocatalysts.