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Using a Berty-type CSTR reactor, Ji (2007. Kinetics and mechanism of oxygen delignification, Ph.D. thesis. The University of Maine) obtained oxygen delignification kinetics first order in lignin when neglecting the higher initial delignification phase. In the present study the same Berty/CSTR reactor with an improved temperature control was used to determine the oxygen delignification kinetics of Southern Pine kraft pulp, with the kinetics now corrected for lignin removed by oxygen-free alkaline leaching. This removes the initial high delignification rate peak so that the kinetics over the entire lignin range can be modelled as first order in "reactive" lignin, which is lignin corrected for a small amount of unreactive lignin. It suggests that softwood pulp oxygen delignification consists of two contributions; phenolic delignification and alkaline leaching. The initial alkaline leaching phase is mathematically described by semi-infinite alkaline diffusion of dissolved lignin trapped in the cell wall after pulp washing. For phenolic delignification, the reaction orders in alkali concentration and oxygen of the power law delignification equation are 0.3 and 0.44 respectively, while the activation energy is 63 kJ/mol. Taking into account the unreactive HexA, the small amount of unreactive lignin, and the lignin removed by alkaline leaching, the kappa number is well predicted by the new delignification kinetics. [ABSTRACT FROM AUTHOR]

In the present study the advantages of multistage oxygen delignification was explored in comparison with a single-stage process at the same level of total caustic charge. A pine kraft pulp with kappa number of 65 (Kn65) was bleached with the focus on the effect of NaOH-charge distribution on Kn, pulp yield, and selectivity of oxygen delignification. The effect of initial chelation with ethylenediaminetetraacetic acid (EDTA) and interstage pulp treatment with peroxymonosulfuric acid (Px) were also investigated. It is shown that the chelated pulp with high Kn may be delignified in three stages to Kn15, but at an unacceptable reduction in pulp viscosity and yield. In contrast, interstage treatment of the chelated pulp with Px at a total charge of 2% active oxygen (based on pulp) in combination with three stages of oxygen delignification enables Kn reduction to about 15 at acceptable viscosity and total yield advantage of about 0.5% (based on wood) compared to an oxygen-delignified kraft pulp with Kn24 derived from the same pine wood chips. [ABSTRACT FROM AUTHOR]

SO2-ethanol-water (SEW) pulping is a promising fractionation process for lignocellulosics to produce pulp and value-added chemicals as a contribution to the concept of forest biorefinery. The presence of SO2 leads to dissolution of hemicelluloses in high yield mostly as monomeric sugars, while lignin becomes soluble through sulfonation. After lignin removal, the dissolved sugars may be used as feedstock for fermentation to ethanol or butanol. SEW pulping may be considered a hybrid between solvent pulping (organosolv pulping by solvolysis) and acid sulfite pulping. Absence of an inorganic base leads to simplification of the recovery cycle. Furthermore, alcohol increases the impregnation rate of dissolved SO2 into wood, so that a separate impregnation phase is not necessary. Also, the presence of SO2 allows cooking of softwoods, while ethanol pulping is limited to hardwoods. Thus, SEW pulping may be applied to a wide variety of lignocellulosics at lower temperatures and similar cooking times than those used in kraft pulping. In the present study, SEW pulping experiments were performed on spruce chips at cooking temperatures of 135–165°C with a 12% SO2 solution at a liquor-to-wood ratio of 6:1 l kg-1. The effect of cooking temperature and time on kappa number, yield, and intrinsic viscosity of the pulp was determined. Based on these results, the kinetics of delignification, hemicelluloses removal, and cellulose hydrolytic destruction were established. [ABSTRACT FROM AUTHOR]