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Severe erosion wear is found on valve spools, which threatens the safety and reliability of these units. The use of the plasma beam spraying surfacing method can significantly improve the corrosion resistance and sealing performance of hydraulic valve spools, reduce material waste, and reduce maintenance costs. The effects of the co-addition of CeO2 and SiC particles on the morphology, surface cracks, microstructure, precipitated phases, and wear property of plasma-beam-sprayed Fe55-based coatings on 1025 steel were investigated using OM, EDS, ultra-deep field microscopy, and a wet sand rubber wheel friction tester, respectively. The dendrite exhibited a directional growth pattern perpendicular to the substrate and the transitional states of the microstructure with the co-addition of CeO2 and SiC particles. CeO2 or SiC reduced the liquid phase diffusion coefficient DL of Cr and C and resulted in a decrease in the G/R ratio. The dendrites changed into equiaxed grains. The main phase composition of the Fe55 welding layer was Cr7C3, γ-Fe. The martensite in the surfacing layer and the carbides formed Cr7C3, which can improve the hardness of the surfacing layer. The grain boundaries consisted mainly of a reticular eutectic structure. The uniform distribution of the Cr7C3 hard phase in the Fe55+1.5 wt% SiC+0.01 wt% CeO2 resulted in a uniformly worn surface. The sub-wear mechanisms during the friction process were micro-ploughing and micro-cutting. The hardness and toughness of Fe55+1.5 wt% SiC+0.01 wt% CeO2 were well-matched, avoiding excessive micro-cutting and microplastic deformation. A low content of CeO2 could lead to the formation of equiaxed grain and effectively improve the uniformity of the microstructure. The wear-resistant layer of Fe55+1.5 wt% SiC+0.01 wt% CeO2 can effectively improve the service life and long-term sealing performance of the valve spools. [ABSTRACT FROM AUTHOR]

Activated sericite was prepared by thermal modification, acid activation and sodium modification, and it was characterized by X-ray diffraction (XRD) analysis, differential scanning calorimetry (DSC), N2 adsorption test, thermo-gravimetric analysis (TGA), nuclear magnetic resonance (NMR), and scanning electron microscope (SEM). The results indicated that the crystallinity of raw sericite decreased after thermal modification; the pores with sizes between 5 nm to 10 nm of thermal-modified sericite have collapsed and the surface area increased after thermal modification. The dissolving-out amount of Al3+ reached ca. 31 mg/g in the optimal processing conditions during acid activation; cation exchange capacity (CEC) of acid-treated sericite increased to 56.37 mmol/100 g meq/g after sodium modification compared with that of raw sericite (7.42 mmol/100 g). The activated sericite is a promising matrix for clay-polymer nanocomposites. [ABSTRACT FROM AUTHOR]

In the present work, the effects of aging treatment on the microstructures of a TC18 alloy are studied. The influence of aging treatment on the tensile properties and failure mechanisms is systematically analyzed. It is found that the size and morphology of the primary α (αp) phases are insensitive to aging temperature and time. Furthermore, the aging temperature and time dramatically influence the precipitation of the secondary α (αs) phases. Massive αs phases precipitate and gradually coarsen, and finally weave together by increasing the aging temperature or extending the aging time. The variations in αp and αs phases induced by aging parameters also affect the mechanical properties. Both yield strength (YS) and ultimate tensile strength (UTS) first increase and then decrease by increasing the aging temperature and time, while ductility first decreases and then increases. There is an excellent balance between the strengths and ductility. When the aging temperature is changed from 450 to 550 °C, YS varies from 1238.6 to 1381.6 MPa, UTS varies from 1363.2 to 1516.8 MPa, and the moderate elongation ranges from 9.0% to 10.3%. These results reveal that the thickness of αs phases is responsible for material strengths, while the content of α phases can enhance material ductility. The ductile characteristics of the alloy with coarser αs phases are more obvious than those with thinner αs phases. Therefore, the aging treatment is helpful for the precipitation and homogeneous distribution of αs phases, which are essential for balancing the strengths and ductility of the studied Ti alloy. [ABSTRACT FROM AUTHOR]

Macroscopic properties of sandstone are commonly attributed to the degradation of its microstructure during heating treatment processes. However, few previous studies have focused on comprehensive observations on how the microstructure of sandstone changes with temperature. In this study, a kind of sandstone containing quartz, albite, calcite, and laumontite (little), was collected from Linyi (Shandong Province, China) to observe the microstructure degradation changes with temperature by X-ray diffraction (XRD), Scanning electron microscopy (SEM) and thermo-gravimetric analyses (TGA). Firstly, 10 groups of sandstone samples were heated from 25 °C to 900 °C. Then, some core micro-parameters including lattice constant, full width at half maximum (FWHM), micro-strain, dislocation density, TGA curve changes and failure characteristic of the mineral were analyzed comprehensively. Finally, the underlying mechanism causing the microscopic thermal damage at different temperature intervals was also discussed. The results showed that: (1) quartz, the framework component of this sandstone, underwent an α- to β-phase change over the temperature range from 400 °C to 600 °C. This phenomenon caused the lattice constant, micro-strain, dislocation density and TGA curve to decrease sharply during this interval, leading to the microstructure deterioration of sandstone; (2) calcite underwent a decomposition reaction between 600 °C and 800 °C, and resulted in the XRD pattern peak, lattice constant, micro-strain and TGA curve dropping continuously. It destroyed further the internal microstructure of sandstone and produced numerous inter-granular cracks around quartz crystals; (3) further examination found that the decomposition reactions of minerals presented non-synchronized characteristics due to the different sensitivities of minerals to temperature, which led to thermal stress, thermal fracturing of minerals, and thermal reactions happening in different temperature intervals. [ABSTRACT FROM AUTHOR]

Steel fiber-reinforced ultra-high-performance concrete (UHPC) is becoming an important type of concrete reinforcement. After mixing with the reinforced steel fibers, the UHPC has perfect flex resistance, shear strength, crack resistance, shock resistance, and anti-seepage. In this study, the influence of straight, corrugated, and hooked brass-coated steel fibers (BCSFs) on the microstructure, mechanical properties, and crack expansion mechanism of ultra-high-performance concrete (UHPC) with varying content of 1–6 wt.% under different curing times were investigated. Field emission scanning electron microscopy and energy dispersive X-ray spectrometry were employed to characterize the microstructure of the BCSF-reinforced UHPC mix specimens. X-ray computed tomography was employed to determine the porosity of the BCSF-reinforced UHPC mix specimens. The obtained results indicate the flexural strength and compressive strength of BCSF-reinforced UHPC mix specimens are enhanced, along with increasing the content of BCSFs reinforcement with different shapes (straight, corrugated, and hooked). The embedded BCSFs play a major role in the adhesive property and stress transfer of the BCSFs–UHPC matrix interface. Different from many studies, the flexural strength of mix UHPC with straight BCSFs is higher than those with corrugated and hooked BCSFs. However, the compressive strength of UHPC with corrugated BCSFs is higher than those with straight and hooked BCSFs. The flexural strength of mix UHPC with 6 wt.% straight BCSFs at 28 days reaches the maximum value of 26.2 MPa, and the compressive strength of UHPC with 6 wt.% corrugated BCSFs at 28 days reaches the maximum value of 142.3 MPa. With the increase in straight BCSF content from 1 wt.% to 6 wt.%, the porosity in mix UHPC reduces gradually from 18.4% to 8.3%. The length of average crack spacing is dependent on the straight BCSF content. With the increase in straight BCSF content from 1 wt.% to 6 wt.%, the average crack length reduces gradually from 34.2 mm to 12.1 mm, and the average crack width reduces gradually from 0.78 mm to less than 0.1 mm. During crack extension, part of the energy in the UHPC mixture specimen with the 6 wt.% BCSF content flows into the crack tip region converted into the work dissipated during the bridging process. The crack propagation resistance of the UHPC mixture with straight BCSFs was improved compared with those with corrugated and hooked BCSFs. The bond strength between the BCSFs and UHPC matrix was enhanced by using vibrational mixing, and the brass film coated on the BCSFs contributes to increase the flexural and compressive strength of the UHPC mixture. [ABSTRACT FROM AUTHOR]