Search

A major challenge in the implementation of laboratory-designed catalysts is the scale-up into technically relevant forms. Advanced characterization is essential to understand and optimize catalyst assembly and function in industrial reactors. This Article presents an integrated approach to visualizing millimetre-sized extrudates and granules of a hierarchical MFI-type zeolite, displaying trimodal networks of micropores (0.56 nm), intracrystalline mesopores (?10 nm) and macropores (?200-300 nm). As exemplified for the conversion of methanol to olefins, the hierarchical zeolite yields a superior performance compared to its conventional analogue. The combination of dedicated specimen preparation with state-of-the-art optical, X-ray and electron-based microscopic and tomographic techniques proves a powerful methodology to reveal otherwise inaccessible information regarding structural organization over the whole range of length scales. It is expected that these tools will play a crucial role in the rationalization of scale-up principles in catalyst development. [ABSTRACT FROM AUTHOR]

A novel process for the direct ammoxidation of propane over steam-activated Fe-silicalite at 723–823 K is reported. Yields of acrylonitrile (ACN) and acetonitrile (AcCN) below 5% were obtained using N2O or O2 as the oxidant. Co-feeding N2O and O2 boosts the performance of Fe-silicalite compared to the individual oxidants, leading to AcCN yields of 14% and ACN yields of 11% (propane conversions of 40% and products selectivity of 25–30%). The beneficial effect of O2 on the propane ammoxidation with N2O contrasts with other N2O-mediated selective oxidations over iron-containing zeolites (e.g. hydroxylation of benzene and oxidative dehydrogenation of propane), where a small amount of O2 in the feed dramatically reduces the selectivity to the desired product. It is shown that the productivity of ACN and especially AcCN, expressed as mol product h−1 kg, is significantly higher over Fe-silicalite than over active propane ammoxidation catalysts reported in the literature. Our results open new perspectives to improve the performance of alkane ammoxidation catalysts. [ABSTRACT FROM AUTHOR]

A novel process for the direct ammoxidation of propane over steam-activated Fe-silicalite at 723–823 K is reported. Yields of acrylonitrile (ACN) and acetonitrile (AcCN) below 5% were obtained using N2O or O2 as the oxidant. Co-feeding N2O and O2 boosts the performance of Fe-silicalite compared to the individual oxidants, leading to AcCN yields of 14% and ACN yields of 11% (propane conversions of 40% and products selectivity of 25–30%). The beneficial effect of O2 on the propane ammoxidation with N2O contrasts with other N2O-mediated selective oxidations over iron-containing zeolites (e.g. hydroxylation of benzene and oxidative dehydrogenation of propane), where a small amount of O2 in the feed dramatically reduces the selectivity to the desired product. It is shown that the productivity of ACN and especially AcCN, expressed as mol product h−1 kg, is significantly higher over Fe-silicalite than over active propane ammoxidation catalysts reported in the literature. Our results open new perspectives to improve the performance of alkane ammoxidation catalysts. [ABSTRACT FROM AUTHOR]

The article offers the author's insights on several research studies on the technological significance of zeolite. The author cites the study conducted by S. Mintova and colleagues which have found that the control of crystallization over its early stages is essential to classify important nanosized metastable phases. He mentions the study lead by W. Schwieger, who takes different approach to determine the industrial applications of zeolites, in which it proved that the introduction of 3-(trimethoxysilyl) propyl hexadecyl dimethyl ammonium chloride (TPHAC) and amphiphilic organosilane surfactant in the synthesis gel results to a house-of-cards-like arrangement of zeolite X nanosheet.

Advances in materials synthesis bring about many opportunities for technological applications, but are often accompanied by unprecedented complexity. This is clearly illustrated by the case of hierarchically organized zeolite catalysts, a class of crystalline microporous solids that has been revolutionized by the engineering of multilevel pore architectures, which combine unique chemical functionality with efficient molecular transport. Three key attributes, the crystal, the pore and the active site structure, can be expected to dominate the design process. This review examines the adequacy of the palette of techniques applied to characterize these distinguishing features and their catalytic impact. [ABSTRACT FROM AUTHOR]