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In this study, AZ61 alloy processed by equal channel angular pressing (ECAP) method, is presented. This research seeks to find out the relationship that exists between the microstructure of the AZ61-magnesium alloy doped with SiC and Ni and processed by ECAP in terms of hydrogen storage properties. The results indicate that grain size reduces nearly 10 times after 4 passes of ECAP. Homogeneous distribution of the SiC in the metal matrix composite (MMC) and dynamic recrystallization are also observed. There is a gradual reduction in the grain size when the number of ECAP passes are increased. This microstructural refinement induced by ECAP improves the storage capacity and reaction kinetics of the alloy. Besides, the addition of Ni catalyst achieves faster absorption and desorption kinetics. However, it does not change its capacity. Ni reacts with Mg to form an intermetallic, which is hydrogen-absorbing, which in turn, catalyzes the reaction. Apart from introducing defects, the ECAP process also produces Mg/Al intermetallic, which acts catalytically. It is shown that SiC-doped AZ61-magnesium alloy can absorb and desorb 6.8 wt% H 2 at 648 K and 50 atm. • AZ61 with SiC and Ni additives prepared by gravity stir casting method. • Dispersion characteristics of the particles influences the rate limiting factors. • AZ61-1 wt%SiC achieves a hydrogen capacity of 6.8 wt%. • Performance declines to 6.5 wt% when Ni catalyst is added. • Combining SiC and Ni shows improved kinetics. [ABSTRACT FROM AUTHOR]

Cast commercial AZ61 magnesium alloys were processed through equal channel angular pressing (ECAP) and were comminuted into chips by filing with a rasp in order to measure their hydrogen storage properties. The effects of the number of ECAP passes and the processing route of ECAP on the hydrogen storage properties of AZ61 magnesium alloys were investigated. ECAP processing led to severe dynamic recrystallization and grain refinement of the AZ61 alloys. Of the analyzed samples, the AZ61 alloy processed via the Bc ECAP route with eight passes exhibited the smallest grain size, the fastest hydrogen absorption and desorption rates, and the highest gravimetric hydrogen storage capacity of 6.2 wt%. [ABSTRACT FROM AUTHOR]

We studied the hydrogen storage properties of commercial AZ31 and AZ91 magnesium alloys with refined microstructure. Various processing techniques, such as equal channel angular pressing (ECAP) and high energy ball milling (HEBM), were utilized to modify the microstructure and phase composition of the alloys. X-ray diffraction (XRD), scanning electron microscopy (SEM), and optical digital microscopy (ODM) were utilized to characterise the microstructure and phase transformations during the hydrogen absorption/desorption processes. The isothermal kinetics are measured by a Sieverts'-type apparatus at the temperature of 350 ℃. In the ECAP process, the AZ31 alloy had a slightly higher storage capacity and faster absorption kinetics, absorbing 6.0 wt% (6.6 wt% - maximum) of hydrogen in less than 12 min. In the HEBM process, AZ91 absorbed 6.5 wt% of hydrogen and desorbed it in 347 ± 13 s, a faster rate than AZ31. The pressure–composition isotherms of all studied alloys at a temperature of 300 °C were determined. The processed alloys exhibited no pressure hysteresis. The microstructure of bulk samples and the morphology of prepared powders were shown to affect their hydrogenation behaviour. The activation energies for hydrogen desorption were 119 ± 2 kJ/mol for AZ31 alloy processed by ECAP and 128 ± 3 kJ/mol for AZ91 alloy processed by HEBM, which are significantly lower than the activation energy values of pure Mg hydride. • Hydrogen storage properties of commercial AZ31 and AZ91 alloys are studied. • The ECAP and HEBM processes were employed to enhance hydrogen storage performance. • Both processes significantly improved the kinetic and thermodynamics properties. • The processed alloys exhibited no pressure hysteresis • The activation energies reduced to 119 ± 5 kJ/mol for AZ31-ECAP and 128 ± 5 kJ/mol for AZ91-HEBM. [ABSTRACT FROM AUTHOR]