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A simple basic zirconium carbonate (BZC), which can be produced on a large scale in industry, was studied for hydrogen transfer of biomass-derived carboxides and exhibited excellent catalytic properties at low temperatures, especially for the conversion of furfural (FUR) to furfuryl alcohol (FFA). With the catalyst, the reduction reaction of FUR was efficiently performed at low temperatures (below 100 °C) and an FFA yield of 98.66% was obtained even at room temperature. When the temperature reached 180 °C, the yield of FFA quickly reached 90.29% within 15 minutes. During the reaction, the changes of the functional groups of the reactants and products were monitored by in situ ATR-IR spectroscopy in real time, which provided a basis for the proposed reaction mechanism. Further, the ATR-IR spectroscopy and XPS results of the different catalysts showed that BZC has the strongest acidity among all the comparative catalysts, which is consistent with its best catalytic performance. In addition, reaction kinetics were also studied. [ABSTRACT FROM AUTHOR]

• Zirconium ion-intercalated montmorillonite was synthesized by a facile method. • The amount of Lewis and Bronsted acids could be altered by changing the concentration of zirconium ions. • One-pot cascade conversion of FAL to GVL was achieved under mild conditions. • Over 99% furfural conversion and 50.4% GVL yield were attained. A series of ultrathin metal intercalated montmorillonite (Mont) nanosheet materials were prepared and characterized for the one-pot cascade conversion of furfural (FAL) to obtain γ-valerolactone (γ-GVL). The coordination of the intercalated metal ions and the hydroxyl groups between the montmorillonite layers leads to an increase in the specific surface area and pore volume of the material, which coupled with the acidity of the metal ions themselves improves the catalytic performance of the material. Thus Zr-Mont-0.1 exhibited optimal catalytic performance with 100% conversion of FAL and 50.4% yield of GVL under mild conditions, and more importantly, the catalyst maintained its good catalytic performance after the fourth use. Meanwhile the number of Lewis and Brønsted acid sites in the Zr-Mont catalyst can be varied by adjusting the zirconium ion concentration. The proposed reaction mechanism provides initial insights into the role of metal-functionalized montmorillonite in catalyzing the reaction. In addition, the ten-fold magnification reaction confirmed the potential industrial application of the catalyst. [Display omitted] [ABSTRACT FROM AUTHOR]