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The production of acetone, butanol, and ethanol (ABE) by fermentation is a process that had been used by industries for decades. Two stage immobilized column reactor system integrated with liquid-liquid extraction was used with immobilized Clostridium acetobutylicum DSM 792, to enhance the ABE productivity and yield. The sugar mixture (glucose, mannose, galactose, arabinose, and xylose) representative to the lignocellulose hydrolysates was used as a substrate for continuous ABE production. Maximum total ABE solvent concentration of 20.30 g L(-1) was achieved at a dilution rate (D) of 0.2h(-1), with the sugar mixture as a substrate. The maximum solvent productivity (10.85 g L(-1)h(-1)) and the solvent yield (0.38 g g(-1)) were obtained at a dilution rate of 1.0 h(-1). The maximum sugar mixture utilization rate was achieved with the present set up which is difficult to reach in a single stage chemostat. The system was operated for 48 days without any technical problems., (Copyright © 2013 Elsevier Ltd. All rights reserved.)

Continuous production of acetone, n-butanol, and ethanol (ABE) was carried out using immobilized cells of Clostridium acetobutylicum DSM 792 using glucose and sugar mixture as a substrate. Among various lignocellulosic materials screened as a support matrix, coconut fibers and wood pulp fibers were found to be promising in batch experiments. With a motive of promoting wood-based bio-refinery concept, wood pulp was used as a cell holding material. Glucose and sugar mixture (glucose, mannose, galactose, arabinose, and xylose) comparable to lignocellulose hydrolysate was used as a substrate for continuous production of ABE. We report the best solvent productivity among wild-type strains using column reactor. The maximum total solvent concentration of 14.32 g L(-1) was obtained at a dilution rate of 0.22 h(-1) with glucose as a substrate compared to 12.64 g L(-1) at 0.5 h(-1) dilution rate with sugar mixture. The maximum solvent productivity (13.66 g L(-1) h(-1)) was obtained at a dilution rate of 1.9 h(-1) with glucose as a substrate whereas solvent productivity (12.14 g L(-1) h(-1)) was obtained at a dilution rate of 1.5 h(-1) with sugar mixture. The immobilized column reactor with wood pulp can become an efficient technology to be integrated with existing pulp mills to convert them into wood-based bio-refineries.

The objective of this study was to optimize continuous acetone-butanol-ethanol (ABE) fermentation using a two stage chemostat system integrated with liquid-liquid extraction of solvents produced in the first stage. This minimized end product inhibition by butanol and subsequently enhanced glucose utilization and solvent production in continuous cultures of Clostridium acetobutylicum B 5313. During continuous two-stage ABE fermentation, sugarcane bagasse was used as the cell holding material for the both stages and liquid-liquid extraction was performed using an oleyl alcohol and decanol mixture. An overall solvent production of 25.32g/L (acetone 5.93g/L, butanol 16.90g/L and ethanol 2.48g/L) was observed as compared to 15.98g/L in the single stage chemostat with highest solvent productivity and solvent yield of 2.5g/Lh and of 0.35g/g, respectively. Maximum glucose utilization (83.21%) at a dilution rate of 0.051/h was observed as compared to 54.38% in the single stage chemostat., (Copyright © 2011 Elsevier Ltd. All rights reserved.)

Clostridium spp. produce n-butanol in the acetone/butanol/ethanol process. For sustainable industrial scale butanol production, a number of obstacles need to be addressed including choice of feedstock, the low product yield, toxicity to production strain, multiple-end products and downstream processing of alcohol mixtures. This review describes the use of lignocellulosic feedstocks, bioprocess and metabolic engineering, downstream processing and catalytic refining of n-butanol. [ABSTRACT FROM AUTHOR]

The biomass obtained after the extraction of forskolin from the roots of Coleus forskohlii was evaluated as a substrate for the production of acetone-butanol-ethanol (ABE). The spent biomass constituting more than 90% of the raw material showed 50–70% carbohydrates with starch and cellulose being the major constituents. This study was undertaken to optimize enzymatic hydrolysis of C. forskohlii roots for maximum release of fermentable sugars and subsequent fermentation to ABE. The root biomass was hydrolyzed using the Stargen ® 002 and Accellerase ® 1500. Cocktail of both enzymes (16U Stargen ® 002 and 60 FPU Accellerase ® 1500) could produce 41.2 g/l of total reducing sugars (glucose equivalent to 32.33 g/l). The production of ABE was optimized in a batch fermentation using Clostridium acetobutylicum NCIM 2877. The maximum ABE production using the root hydrolysates was 0.55 g/l. Pretreatment with lime and Amberlite XAD-4 increased the production of total solvent to 5.33 g/l. [ABSTRACT FROM AUTHOR]

Acetone being a non-fuel solvent produced during the traditional acetone-butanol-ethanol (ABE) fermentation by Clostridium acetobutylicum ; reduces the overall fuel alcohol yield. However, the conversion of acetone into isopropanol has been recommended to improve the process economy. The present study aims to develop an engineered C. acetobutylicum DSM 792 strain to convert acetone into isopropanol by introducing the secondary alcohol dehydrogenase gene from Clostridium beijerinckii NRRL B593 using the allele-coupled exchange approach. Batch and continuous fermentation experiments were carried out with a modified strain C. acetobutylicum DSM 792-ADH to improve the isopropanol yield and titer. The growth and production behavior of the modified strain in stationary flask culture and controlled batch culture was studied. Almost 50% of acetone was converted into isopropanol with highest total solvent yield to be 0.39 g g −1 glucose. The modified strain also utilized sugar mixture and SO 2 –ethanol–water spent liquor as a substrate to produce the solvents. [ABSTRACT FROM AUTHOR]

The co-production of acetone during traditional butanol fermentation (acetone–butanol–ethanol) lowers the yield of alcohol biofuels. The present study was aimed to develop an improved Clostridium acetobutylicum strain with enhanced alcohol fuel production capability. The previously developed IBE (isopropanol-butanol-ethanol) producing C. acetobutylicum DSM792-ADH strain was further optimized to enhance the solvent productivity and yield. Immobilized cell column reactor was used to investigate the effect of dilution rate on IBE fermentation. Pure glucose, artificial sugar mixture and SEW spent liquor from spruce chips were used as substrates to study the behavior of the modified microorganism. The highest total solvent concentrations of approximately 10.60 g l −1 , 10 g l −1 and 6 g l −1 were obtained when glucose, sugar mixture and SEW spent liquor were used as substrates respectively. The modified microorganism could effectively utilize the lignocellulosic biomass hydrolyzate (SEW spent liquor) to yield a solvent productivity of 1.67 g l −1 h −1 . [ABSTRACT FROM AUTHOR]

Highlights: [•] Study suggests the preference of biomass feedstocks appropriate for ABE-fermentation. [•] Effect of varying lignocellulosic sugar concentrations in continuous column reactor. [•] Multi linear regression (MLR) modeling successfully used for continuous production of solvents. [•] Scale up of column reactor is successfully demonstrated. [Copyright &y& Elsevier]

Abstract: The present study proposes the use of market rejected and waste vegetables as a supplement for improved acetone–ethanol–butanol (ABE) solvent production. In the present study, three different perishable vegetables were evaluated as supplements for ABE fermentation. These vegetables were found to stimulate the solvent production at as low as 1% (w/v) concentration. The supplementation showed improved production of solvents using 4-fold diluted SO2–ethanol–water (SEW) spent liquor supplemented with 25g/l glucose as a substrate. The maximum total solvent production obtained with 5% (w/v) supplementation of carrot, cabbage and tomato was 9.96g/l, 10.49g/l and 10.65g/l, respectively as compared to the control value of 7.43g/l. The applicability of vegetables was successfully evaluated as a complex medium for solvent production. [Copyright &y& Elsevier]

Abstract: SO2–ethanol–water (SEW) spent liquor from spruce chips was successfully used for batch and continuous production of acetone, butanol and ethanol (ABE). Initially, batch experiments were performed using spent liquor to check the suitability for production of ABE. Maximum concentration of total ABE was found to be 8.79g/l using 4-fold diluted SEW liquor supplemented with 35g/l of glucose. The effect of dilution rate on solvent production, productivity and yield was studied in column reactor consisting of immobilized Clostridium acetobutylicum DSM 792 on wood pulp. Total solvent concentration of 12g/l was obtained at a dilution rate of 0.21h−1. The maximum solvent productivity (4.86g/lh) with yield of 0.27g/g was obtained at dilution rate of 0.64h−1. Further, to increase the solvent yield, the unutilized sugars were subjected to batch fermentation. [Copyright &y& Elsevier]

• ABE solventogenesis with reducing agents and controlled feeding regimen. • L-cysteine and DTT fed-batches achieved solvent yield of 0.38 and 0.37 g/g. • 24.33 and 22.98 g/L of ABE produced by L-cysteine and DTT fed-batches. • Enhanced solventogenesis led to higher ATP levels in DTT and L-cysteine batches. • Histidine secretion is important in Clostridial acid stress. Acetone-butanol-ethanol (ABE) fermentation process is a promising bioenergy option amid rising concerns over the environmental impact of fossil fuel usage. However, the commercialization of the ABE process has been marred by challenges of low product yield and titer, thereby non-competitive process economics. Here, we coupled cost competitive reducing agents with a controlled feeding strategy to improve both product titer and yield. Reducing agents promote cofactor dependent butanol production, while fed-batch operation enhances glucose consumption, final ABE titer, and partly mitigates product toxicity. The effects of ascorbic acid, L-cysteine, and dithiothreitol (DTT) on ABE fed-batch production using Clostridium acetobutylicum was investigated in current study. NADH, ATP, extracellular amino acid secretion, and NADH-dependent butanol dehydrogenase (BDH) assays were performed to study the metabolic modifications triggered by reducing agents. Incidentally, L-cysteine and DTT improved ABE solvent titer by 2-fold, producing 24.33 and 22.98 g/L ABE with solvent yields of 0.38 and 0.37 g/g, respectively. Elevated NADH, BDH, and ATP levels in fermentation broth reflected in enhanced ABE titer and yield. Furthermore, histidine secretion emerged as an important factor in Clostridial acid stress tolerance in this study. The results demonstrate that addition of reducing agents in fed-batch ABE fermentation operation enables efficient utilization of glucose with significant improvement in solvent production. [ABSTRACT FROM AUTHOR]