Search

The Cu–Fe metal‐based ceramic grinding wheel material with SiC as abrasive was prepared by the powder metallurgy process of ball milling and hot pressing sintering. Cu–Fe–SiC cermets with Cu:Fe mass ratios of 4:1, 1:1, and 1:4 were designed by changing the composition of metal binder. The phase composition, microstructure, mechanical properties, and grinding properties of Cu–Fe–SiC cermets were systematically studied. The effect of Cu–Fe binder ratio on the microstructure and properties of cermets was analyzed. The results show that with the increase of Fe content, the density and hardness of cermets increase gradually, indicating that the mechanical properties are improved. Because the Fe in the adhesive can react with the abrasive SiC to form the reaction bonding interface, the Cu–80Fe–SiC cermets with higher Fe content have better adherence. The grinding test results of Cu–80Fe–SiC cermet show that the friction coefficient is.341, the surface roughness is 6.64 μm, the residual stresses parallel to the grinding direction are 353.3 MPa, and the residual stresses perpendicular to the grinding direction are 140.9 MPa. With the increase of Fe content, the wear mechanism changes from ploughing and cutting to friction. [ABSTRACT FROM AUTHOR]

Ultrasonic vibration (UV) treatment has been successfully applied to improve the particles distribution of nano-sized SiC particles (SiC p ) reinforced Al-5Cu alloy matrix composites which were prepared by combined processes of dry high energy ball milling and squeeze casting. When UV treatment is applied, the distribution of nano-sized SiC p has been greatly improved. After UV for 1 min, large particles aggregates are broken up into small aggregates due to effects of cavitation and the acoustic streaming. After UV for 5 min, all the particles aggregates are dispersed and the particles are uniformly distributed in the composites. Compared with the Al-5Cu matrix alloy, the ultimate tensile strength, yield strength and elongation of the 1 wt% nano-sized SiC p /Al-5Cu composites treated by UV for 5 min are 270 MPa, 173 MPa and 13.3%, which are increased by 7.6%, 6.8% and 29%, respectively. The improvements of mechanical properties after UV are attributed to the uniform distribution of nano particles, grain refinement of aluminum matrix alloy and reduction of porosity in the composites. [ABSTRACT FROM AUTHOR]