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This article proposes an online maximum torque-per-Ampere (MTPA) control of an interior permanent-magnet synchronous motor (IPMSM) based on the square-wave voltage signal injection. Because the proposed method does not rely on a position sensor, it is applicable to sensorless IPMSMs. The proposed algorithm consists of a dynamic inductance estimator, frequency-adaptive flux observer, and an MTPA tracking controller. The proposed inductance estimation utilizes the pulsating square-wave voltage injection, which can maximize the injection frequency, and the dynamic performance can be preserved during the signal injection. Through the online flux and inductance estimation, the magnetic saturation of the IPMSM and the temperature variation can be fully considered in the MTPA control. The conventional rotor position estimator is replaced with the MTPA tracking controller, which does not rely on offline commissioning parameters. The proposed algorithm can operate under both the torque control and speed control mode, and accurate torque control on MTPA curve can be achieved. The simulation and experimental results demonstrate that the proposed method accurately tracks the MTPA point up to 200% of the rated torque in the mid- and high-speed region. [ABSTRACT FROM AUTHOR]

This article analyzes the effect of discretization in the frequency-adaptive flux observer (FAO). Although FAO has structural simplicity and ease of implementation, the discrete-time FAO has phase and gain errors in fundamental flux estimation. As a result, the estimated flux might be erroneous, especially in the high-speed region. For accurate flux estimation, this article analyzes how the voltage synthesis in the pulsewidth-modulation affects the stator flux. Through the analysis, the backward Euler method is selected for the primitive stator flux estimation. To mitigate the FAO's discretization error, the proposed FAO utilizes the integrators constructed at the rotor reference frame (RRF). Since the discretization error comes from the approximation error of the continuous-time integrator at the operating frequency, the proposed FAO conducts the fundamental flux extraction at the RRF, where the operating frequency components are treated as a dc signal. Thanks to the coordinate transformation, the FAO can be discretized with no error while keeping the structure of double integrators. The proposed method is verified through the computer simulation and experimental test. [ABSTRACT FROM AUTHOR]

For stable and efficient drives of interior permanent-magnet synchronous machines (IPMSMs), stator flux should be observed across a wide speed range. However, distortions such as a dc offset and low-order harmonics are contained in the estimated flux due to various reasons. In this paper, a distortion-minimizing flux observer is proposed to suppress the effects of dc offset and harmonics by implementing frequency-adaptive observers. The proposed frequency-adaptive flux observer is designed to extract a fundamental flux while keeping a simple structure even if the rotating speed of the IPMSM varies. The fundamental flux could be estimated by the proposed current- and voltage-model based flux observer, which is implemented with the frequency-adaptive observer and harmonic extractors. Moreover, parameter sensitivity and model transition are discussed to improve the performance of the proposed observers. The validity and effectiveness of the proposed methods are verified with simulation and experimental results. [ABSTRACT FROM AUTHOR]