Search

In this paper, the coupling effect between the crankshaft torsional vibration and the low speed diesel engine block vibration is investigated. Using finite element method (FEM), a model of low speed diesel engine is established to study the vibration response. The mode results of FEM agree very well with the test. The additional torques acting on the low-speed diesel engine caused by torsional vibration are discussed in detail. The vibration response of the low-speed diesel engine considering the effect of torsional vibration is studied using FEM simulation. By analyzing the effect of torsional vibration, the results demonstrate that the crankshaft torsional vibrations have important effects on the engine block vibration. The results from this study can provide useful theoretical guidance to predict vibration of low-speed diesel engine. [ABSTRACT FROM AUTHOR]

With the large-scale and complexity of ship propulsion shafting, it is more difficult to analyze and control the torsional vibration of shafting. Therefore, an effective control method for the torsional vibration of shafting is of great significance in the field of ship engineering. The main strategy of torsional vibration control adopted in this paper is to keep the natural frequency of a shaft system away from the excitation frequency through structural modifications. In addition, because the basic parameters of much of the equipment in engineering applications cannot be changed, this restriction cannot be ignored when seeking solutions related to structural modifications. This paper studies the partial eigenvalue assignment for the torsional vibration control of complex ship propulsion shafting using the gradient flow method, which can shift a "dangerous" natural frequency to a safe value, while satisfying complex physical constraints. The models of a ship propulsion system and a diesel generator set are established to demonstrate several different desired modification schemes and constraint conditions in practice. In particular, close frequencies are shifted. The numerical simulation results demonstrate that it is effective and feasible to make a partial frequency assignment of torsional vibration, which provides a reliable approach for the control of torsional vibration for complex shaft systems in practical engineering. [ABSTRACT FROM AUTHOR]

A piston slap is one of the main vibration sources of the reciprocating machinery. Much work has been done in this field, most of which was based on a constant rotating speed. However, in practice, the speed of a crankshaft may always fluctuate due to the uneven load or excitation. The inertia forces of moving components are much different at the fluctuating rotating speed comparing with that at a constant speed. In this paper, the piston slap and the induced vibration are analyzed based on the instantaneous angular speed measured on a single-cylinder reciprocating compressor. Firstly, the dynamics of a crank-connecting rod mechanism is analyzed based on the measured instantaneous angular speed which contains the torsional vibration of the air compressor. The time histories of piston slap impact forces considering and without considering torsional vibration are compared. Then, in order to correlate the piston slap impact with the slap-induced vibration, the corresponding transfer functions between the middle stroke of the outer surface of the cylinder liner and the excitation points are measured. And the excitation force on the main bearing is also taken into account to bring the simulation closer to the experimental results. The effects of a torsional vibration on the vibration of the cylinder liner are analyzed, and the simulation results show that the torsional vibration is a factor that must be taken into account in the vibration analysis of the single-cylinder reciprocating compressor. [ABSTRACT FROM AUTHOR]

The coupling problems between shafting torsional vibration and speed control system of diesel engine are very common. Neglecting the coupling problems sometimes lead to serious oscillation and vibration during the operation of engines. For example, during the propulsion shafting operation of a diesel engine, the oscillation of engine speed and the severe vibration of gear box occur which cause the engine is unable to operate. To find the cause of the malfunctions, a simulation model coupling the speed control system with the torsional vibration of deformable shafting is proposed and investigated. In the coupling model, the shafting is simplified to be a deformable one which consists of several inertias and shaft sections and with characteristics of torsional vibration. The results of instantaneous rotation speed from this proposed model agree with the test results very well and are successful in reflecting the real oscillation state of the engine operation. Furthermore, using the proposed model, the speed control parameters can be tuned up to predict the diesel engine a stable and safe running. The results from the tests on the diesel engine with a set of tuned control parameters are consistent with the simulation results very well. [ABSTRACT FROM AUTHOR]

Torsional vibration of shafts is a very important problem in engineering, in particular in ship engines and aeroengines. Due to their high levels of integration and complexity, it is hard to get their accurate structural data or accurate modal data. This lack of data is unhelpful to vibration control in the form of structural modifications. Besides, many parts in shaft systems are not allowed to be modified such as rotary inertia of a pump or an engine, which is designed for achieving certain functions. This paper presents a strategy for torsional vibration control of shaft systems in the form of structural modifications based on receptances, which does not need analytical or modal models of the systems under investigation. It only needs the torsional receptances of the system, which can be obtained by testing simple auxiliary structure attached to relevant locations of the shaft system and using the finite element model (FEM) of the simple structure. An optimization problem is constructed to determine the required structural modifications, based on the actual requirements of modal frequencies and mode shapes. A numerical experiment is set up and the influence of several system parameters is analysed. Several scenarios of constraints in practice are considered. The numerical simulation results demonstrate the effectiveness of this method and its feasibility in solving torsional vibration problems in practice. [ABSTRACT FROM AUTHOR]

To analyze the torsional vibration of a diesel engine shaft, the torsional stiffness of the flexible coupling is a key kinetic parameter. Since the material properties of the elastic element of the coupling might change after a long-time operation due to the severe working environment or improper use and the variation of such properties will change dynamic feature of the coupling, it will cause a relative large calculation error of torsional vibration to the shaft system. Moreover, the torsional stiffness of the elastic coupling is difficult to be determined, and it is inappropriate to measure this parameter by disassembling the power unit while it is under normal operation. To solve these problems, this paper comes up with a method which combines the torsional vibration test with the calculation of the diesel shafting and uses the inherent characteristics of shaft torsional vibration to identify the dynamic stiffness of the elastic coupling without disassembling the unit. Analysis results show that it is reasonable and feasible to identify the elastic coupling dynamic torsional stiffness with this method and the identified stiffness is accurate. Besides, this method provides a convenient and practical approach to examine the dynamic behavior of the long running elastic coupling. [ABSTRACT FROM AUTHOR]

In this article, a mixed lubrication model considering the oil supply quantity and a friction model under dry running condition were developed, in which an elasto-plastic contact model was employed in calculation of asperity contact forces and friction forces instead of the assumption of pure elastic contact. This model was verified to be suitable for calculating the friction forces of piston ring under different conditions on a reciprocating wear tester. The friction forces of piston ring pack were considered as an excitation source to calculate the crankshaft torsional vibration besides the exciting torques of gas pressure in the combustion chamber and inertia forces of reciprocation components. Furthermore, an experiment on a refitted single-cylinder air compressor was conducted to validate the change rule of torsional amplitudes under normal and scuffing failure conditions. The results showed that the friction forces between piston rings and cylinder liner in the mid-strokes under starved lubrication and dry running conditions increase obviously compared with those under fully flooded lubrication condition. It is reasonable to ignore the exciting torques due to friction forces of piston ring pack for calculating crankshaft torsional vibration under normal condition, and the torsional amplitudes at 2.0 order frequency increase obviously under slight and serious scuffing failure conditions. The result of experiment on a refitted single-cylinder air compressor also agrees with the above conclusion about torsional vibration. So, the change in torsional amplitude at 2.0 order frequency can be used as a referenced rule to identify scuffing failure for diesel engine through analyzing the signals of torsional vibration. [ABSTRACT FROM AUTHOR]

In this paper, an indirect method for measuring torsional vibration of shaft structures is established. In conventional torsional vibration measurement, knowledge of two fundamental quantities is needed: a torque applied to the system and the angle of twist thus produced, which are both difficult to measure in experiment. In this indirect method, neither a deliberate torque excitation system nor an angular transducer is needed. Instead, a T-like beam structure is introduced and attached to one end of a shaft structure whereby the torques are produced by ordinary forces and only linear accelerometers at a few locations of the beam structure are used. Through the small finite element model of the T-like beam structure, the torsional receptance linking the torque to the angle of twist of the shafting systems is derived from the measured receptances of linear acceleration to the excitation force. This indirect theoretical-experimental combined method overcomes the difficulties and the associated poor accuracy in measuring receptances of torsional vibration of shaft structures, and hence is very useful. Numerical simulation of a test structure with noisy parameters and noisy simulated receptance data is made to validate the theoretical soundness of the method. Vibration tests are carried out on a laboratory shaft structure to demonstrate its accuracy and ease of use. [ABSTRACT FROM AUTHOR]

• A model coupling shaft torsional vibration and advanced injection angle is built to predict engine block vibration. • Formulas of block vibration excitation forces are analyzed and derived by taking in to account the coupling model. • An optimization method for block vibration mitigation by adjusting advanced injection angle is proved. Engine body vibration is an important safety concern for diesel engines as it can lead to severe engine damages and even catastrophic failures. Traditional methods for excitation computation assume that the rotational speed and the cylinder pressure remain stable under each working cycle, which makes it impossible to precisely predict vibration peaks at certain frequencies. But in practice, the existence of shafting torsional vibration will lead to the fluctuation of rotational speed and cylinder pressure. To predict engine block vibration more accurately, this paper proposes a novel method considering the instantaneous variations in rotational speed and cylinder pressure. It is implemented by two steps. Firstly, an innovative model considering the coupling effect between shaft torsional vibration and advanced injection angle is proposed, it particularly explains how the cylinder pressure and instantaneous rotational speed vary due to the coupling effects. Secondly, the excitation forces that cause block vibration are analyzed and their computational formulas are improved. This method also considers the offset of excitation loading position caused by torsional vibration. The coupling model is experimentally verified and the excitations are loaded into a finite element model of the diesel engine for vibration response prediction. The results reveal that the coupled model can predict vibration peaks at sideband frequencies and thus makes the frequency spectrum much richer than that of the traditional method. Furthermore, it shows that the acceleration results obtained by the coupled model have better prediction accuracy than those obtained from traditional methods, with the deviation percentage reducing from 6.31% and 8.41% to 0.64% and 0.32% in the X and Z direction. It indicates that the coupled model is more reliable in predicting the vibration response of the engine block. Finally, the effect of advanced injection angle on engine block vibration is investigated and the optimal value of the advanced injection angle is determined to be 29 CA, which makes the engine block vibration reduced by 3.60%, 2.72%, and 3.16% in the X, Y, and Z direction comparing to the original advanced injection angle. Overall, this study presents an improved approach for predicting engine block vibrations and offers valuable insights for the design of shafting structures and fuel injection parameters in marine diesel engines. [ABSTRACT FROM AUTHOR]

• A fracture failure of a marine diesel engine timing gear is investigated in detail. • Both experimental and numerical investigations are performed. • Influence of associated structures is considered while analyzing the fracture. • Two models, one is with inclusion and the other is non-inclusion, are constructed. • Results indicate the fracture is a fatigue fracture and is caused by the inclusion. In this paper, a fracture failure of a marine diesel engine timing gear in a chemical tanker was investigated in detail using both experimental analysis and numerical analysis. The experimental analysis includes macroscopical inspection, Scanning Electron Microscope analysis, Energy Dispersive Spectroscopy analysis, metallographic investigation and mechanical property investigation. The numerical analysis includes torsional vibration analysis and finite element method (FEM) simulations. In the torsional vibration analysis, the coupling influence of the associated structures on the timing gear system was taken into account, not only analyzing the fault gear itself. In the FEM simulations, two models, one is with inclusion and the other is non-inclusion, were constructed. Both investigations indicate that the fracture is a fatigue fracture and the initial cracks are caused by the inclusion. Further investigation should pay attention to finding a way to overcome the problem of fatigue fracture. [ABSTRACT FROM AUTHOR]