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Thermal rectification ratios of solid-liquid phase change thermal diodes (SL-PCTDs) are not sustainable beyond a certain temperature bias, necessitating reasonably compatible designs. Manipulating the heat transfer in the forward and reverse directions of the SL-PCTD is of great practical interest to achieve persistent performance. Herein, a SL-PCTD prototype is investigated under the supercooling effect of a phase change material (calcium chloride hexahydrate). In the forward direction, supercooling effect plays a significant role in sustaining natural convection far below the melting temperature (30 C), which leads to robust heat transfer within a temperature bias of 10-40 C. While in the reverse direction, dislodging the supercooling via manual supercooling release (MSR) within a large temperature range of 30-7 C tends to greatly inhibit heat transfer. As a consequence, thermal rectification ratio of 2.95 is achieved, which is competitively sustainable at large temperature bias compared to the SL-PCTD without supercooling effect. To address the effect of supercooling on thermal rectification comprehensively, thermal resistance approach is applied to theoretically model the SL-PCTD, which shows a good agreement with experimental data. Such a device with supercooling control in only one direction is further named as the SL-PCTD with gating functionality, where manipulating supercooling effect of phase change material opens up a feasible avenue for enabling generalized thermal diode.

Phase change thermal diodes (PCTD) suffer from fairly low thermal rectification ratio, which hampers their widespread utilization as thermal management and control units for cutting-edge technologies, encompassing photovoltaics, thermoelectric modules, batteries and other miniaturized electronic products, etc. It is thus indispensable to explore a high-performance PCTD. Herein, a tunable and scalable PCTD is modeled, theoretically analyzed, fabricated and experimentally executed, accessing an unprecedented giant thermal rectification ratio of 3.0 at ambient temperature. With optimized length ratio and feasible assembly of two phase change terminals, the emerging physical states of thermal media continuously contribute to align the convective-intensified thermal conductive profiles, mandatory for heat flux manipulation within temperature bias of 10~40 {\deg}C. The most significant finding discloses the fact that supercooling elongates the overall workable temperature bias range, while manual supercooling release allows to tune the thermal rectification ratio at any temperature bias within 10~33 {\deg}C. Integrating the conventional asymmetric thermal transport mechanism with state-specific heat transfer hysteresis helps establish the novel governing mechanism.