Search

This paper presents a cascaded H-bridge multilevel boost inverter for electric vehicle (EV) and hybrid EV (HEV) applications implemented without the use of inductors. Currently available power inverter systems for HEVs use a dc-dc boost converter to boost the battery voltage for a traditional three-phase inverter. The present HEV traction drive inverters have low power density, are expensive, and have low efficiency because they need a bulky inductor. A cascaded H-bridge multilevel boost inverter design for EV and HEV applications implemented without the use of inductors is proposed in this paper. Traditionally, each H-bridge needs adc power supply. The proposed design uses a standard three-leg inverter (one leg for each phase) and an H-bridge in series with each inverter leg which uses a capacitor as the dc power source. A fundamental switching scheme is used to do modulation control and to produce a five-level phase voltage. Experiments show that the proposed dc-ac cascaded H-bridge multilevel boost inverter can output a boosted ac voltage without the use of inductors. Index Terms--Cascaded H-bridge multilevel boost inverter, electric vehicle (EV)/hybrid electric vehicle (HEV).

This paper presents a cascaded H-bridge multilevel inverter that can be implemented using only a single dc power source and capacitors. Standard cascaded multilevel inverters require n dc sources for 2n + 1 levels. Without requiring transformers, the scheme proposed here allows the use of a single dc power source (e.g., a battery or a fuel cell stack) with the remaining n--1 dc sources being capacitors, which is referred to as hybrid cascaded H-bridge multilevel inverter (HCMLI) in this paper. It is shown that the inverter can simultaneously maintain the dc voltage level of the capacitors and choose a fundamental frequency switching pattern to produce a nearly sinusoidal output. HCMLI using only a single dc source for each phase is promising for high-power motor drive applications as it significantly decreases the number of required dc power supplies, provides high-quality output power due to its high number of output levels, and results in high conversion efficiency and low thermal stress as it uses a fundamental frequency switching scheme. This paper mainly discusses control of seven-level HCMLI with fundamental frequency switching control and how its modulation index range can be extended using triplen harmonic compensation. Index Terms--Fundamental frequency modulation control, hybrid cascaded H-bridge multilevel inverter (HCMLI), triplen harmonic compensation.

Silicon carbide (SIC) power devices are expected to have an impact on power converter efficiency, weight, volume, and reliability. Currently, only SiC Schottky diodes are commercially available at relatively low current ratings. Oak Ridge National Laboratory has collaborated with Cree and Semikron to build a Si insulated-gate bipolar transistor-SiC Schottky diode hybrid 55-kW inverter by replacing the Si p-n diodes in Semikron's automotive inverter with Cree's made-to-order higher current SiC Schottky diodes. This paper presents the developed models of these diodes for circuit simulators, shows inverter test results, and compares the results with those of a similar all-Si inverter. Index Terms--DC-AC conversion, hybrid electric vehicle, insulated-gate bipolar transistors (IGBTs), inverter, Schottky diode, silicon carbide (SIC).

This paper presents a two-phase cooling method using the R134a refrigerant to dissipate the heat energy (loss) generated by power electronics (PEs), such as those associated with rectifiers, converters, and inverters for a specific application in hybrid-electric vehicles. The cooling method involves submerging PE devices in an R134a bath, which limits the junction temperature of PE devices while conserving weight and volume of the heat sink without sacrificing equipment reliability. First, experimental tests that included an extended soak for more than 850 days were performed on a submerged insulated gate bipolar transistor (IGBT) and gate-controller card to study dielectric characteristics, deterioration effects, and heat-flux capabilities of R134a. Results from these tests illustrate that R134a has high dielectric characteristics and no deterioration of electrical components. Second, experimental tests that included a simultaneous operation with a mock automotive air-conditioner (A/C) system were performed on the same IGBT and gate-controller card. Data extrapolation from these tests determined that a typical automotive A/C system has more than sufficient cooling capacity to cool a typical 30-kW traction inverter. Last, a discussion and simulation of active cooling of the IGBT junction layer with the R134a refrigerant is given. This technique will drastically increase the forward current ratings and reliability of the PE device. Index Terms--Power electronic (PE) cooling, thermal management, two-phase cooling.