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In Slovakia, around 200 environmental burdens that contain a significant amount of usable raw materials were created by the extraction of ores or the dumping of industrial waste. In this research, the hydrometallurgical metal recovery method from a metal-bearing environmental landfill in Sereď was investigated. The analysis of a representative sample of waste obtained from this landfill proved the presence of significant amounts of metals (43.45% Fe; 1.3% Cr; 0.09% Co, and 0.23% Ni). A thermodynamic study of the metals' (Fe, Cr, Ni, and Co) leaching probability confirmed the possibility of metal extraction in an acidic environment. Subsequently, the effect of the most important factors on the leaching process (stirring intensity, temperature, liquid-to-solid phase ratio, and acid concentration) was experimentally tested. The analysis of the results determined the optimal leaching conditions. The extraction of 90.35% Fe and 59.62% Cr was ensured at a stirring intensity of 400 rpm, a leaching temperature of 80 °C, a liquid-to-solid phase ratio of 40, and a H2SO4 concentration of 3 mol/dm3. Various techniques, including SEM, EDX, XRD, Eh-pH diagrams, and AAS analysis, were used to analyze samples and products after leaching. The possibility of precipitating metals/compounds from the leachate to obtain a marketable product was theoretically proposed and proven. [ABSTRACT FROM AUTHOR]

In the present study, the recycling process of bottom zinc dross was performed by evaporation and subsequent condensation at 800 °C for 30 min with an observed argon flow rate of 100–400 mL/min to ensure an inert atmosphere, to observe the evaporation rate and final form of the product. Under the set conditions of over 98% zinc purity, products in the form of nanofibres (thickness 500 nm), powder (size of spherical particles 2–5 μm), dendrites, and metallic forms were obtained. The employed mathematical modelling (via Ansys 2023R1 software) predicted the behaviour of the argon flow current in the quartz tube, as well as the temperature gradient in the quartz tube and in the close vicinity of the zinc sample. Via Inventor 2014 software, the rate of zinc sample heating was calculated. All the simulations were compared with the physical measurements and correlation was proven. [ABSTRACT FROM AUTHOR]

Copper anode furnace dust is waste by-product of secondary copper production containing zinc, lead, copper, tin, iron and many other elements. Hydrometallurgical Copper Anode Furnace dust recycling method was studied theoretically by thermodynamic calculations and the proposed method was verified experimentally on a laboratory scale. The optimum condition for leaching of zinc from dust was identified to be an ambient leaching temperature, a liquid/solid ratio of 10 and H2SO4 concentration of 1 mol/L. A maximum of 98.85% of zinc was leached under the optimum experimental conditions. In the leaching step, 99.7% of lead in the form of insoluble PbSO4 was separated from the other leached metals. Solution refining was done by combination of pH adjustment and zinc powder cementation. Tin was precipitated from solution by pH adjustment to 3. Iron was precipitated out of solution after pH adjustment to 4 with efficiency 98.54%. Copper was selectively cemented out of solution (99.96%) by zinc powder. Zinc was precipitated out of solution by addition of Na2CO3 with efficiency of 97.31%. ZnO as final product was obtained by calcination of zinc carbonates. [ABSTRACT FROM AUTHOR]