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NiAl alloy sheet was successfully prepared using current-assisted sintering, thus verifying the possibility of preparing a NiAl thin-wall component by current-assisted sintering and foil/foil reaction synthesis. Ni/Al laminated sheets were obtained by annealing at 550 °C at 5 MPa for 0.5 h; uniform NiAl alloy sheets were fabricated by annealing at 1150 °C at 15 MPa for 20 min. The experimental results showed that current-assisted sintering significantly reduced the reaction temperature and reaction time. Microstructural characterization revealed that the inter-diffusion ability of Al atoms is considerably weaker than that of Ni atoms. Molecular dynamics simulation confirmed these experimental results and showed that this difference becomes significant under the action of an electric field. The mechanism of synthesis of Ni/Al laminated sheets using current sintering is mainly determined by the diffusion behavior of Ni atoms. [ABSTRACT FROM AUTHOR]

• Silk fibroin@Ag spheres were prepared by in situ deposition of Ag nanoparticles on silk fibroin spheres. • Silk fibroin@Ag spheres were not cytotoxic and biocompatible. • Silk fibroin@Ag spheres showed antibacterial activity against the growth of bacteria. In this study, novel silk fibroin@Ag spheres were synthesized by in situ growth of Ag nanoparticles (NPs) on silk fibroin (SF) spheres and their microstructure, in vitro biocompatibility, and antibacterial property were evaluated. SEM observation showed that SF@Ag spheres had a spherical morphology with a diameter of 1–10 µm. TEM observation revealed that each SF@Ag sphere had a dense structure and its surface was deposited with Ag NPs with a diameter of 10–50 nm. In vitro biocompatibility evaluation indicated that SF@Ag spheres were not cytotoxic when incubated with osteoblast MC3T3-E1 cells. Moreover, when exposed to two representative types of gram-negative Escherichia coli and gram-positive Staphylococcus aureus , SF@Ag spheres showed a good antibacterial property against the growth of both types of bacteria. [ABSTRACT FROM AUTHOR]

ZrO 2 –Al 2 O 3 (ATZ) ceramics are attracting high interest in biomedical applications because of their desirable mechanical performance and biocompatibility. However, strength and toughness are mutually exclusive in structural ceramics. In this paper, based on digital light processing, novel textured ATZ ceramics with obvious crystallographic orientations were fabricated by incorporating Al 2 O 3 platelets with a high aspect ratio and equiaxed particles into the ZrO 2 matrix. The optimized fracture toughness of 16.9 ± 0.8 MPa m1/2 was achieved in the textured ATZ ceramic, which was about 67.3 % higher than non-textured ZrO 2 ceramics, without sacrificing strength. The coupling toughening effects of macrolayer structure, equiaxed and platelet-shaped Al 2 O 3 particles, and ZrO 2 particles were responsible for the enhanced mechanical performance. The macroscale toughening of 3D-printed lamellar architecture led to effective energy dissipation. Additionally, the crack deflection and crack branching induced by dual-morphology Al 2 O 3 particles, accompanied by the phase transformation of the ZrO 2 matrix, were significant microscopic toughening mechanisms. [ABSTRACT FROM AUTHOR]

The current-assisted forming process is considered to be a novel process that utilizes the electroplasticity effect to reduce the deformation resistance of difficult-to-deform metals and to refine the grain size while improving the mechanical properties of the part. However, the lack of understanding of the mechanisms by which pulsed current affects grain refinement still makes it difficult to experimentally develop analytical or empirical models of the relationship between grain size, pulse current parameters, and deformation amount. It will seriously hinder the further development and application of the current-assisted forming process. To reveal the mechanism of grain refinement coupling with electroplasticity, a series of Electron Back Scattering Diffraction observation tests were carried out after current-assisted plane strain compressions. The results show that the grain orientation spread value of the pulse current condition is lower than that of the non-current condition, while the refined grain area percentage is higher than that of the non-current condition. Based on the microstructure observation results, a cellular automata model for grain refinement is proposed. This consists of a dislocation density evolution, sub-grains generation, grain fragmentation, and a grain orientation rotation algorithm. To study the electroplasticity of the grain refinement process, the cellular automata model is also embedded with a finite difference numerical algorithm for solving the microscopic current density distribution of the model. The cellular automata model simulation results show that the error of grain size accuracy of this cellular automata model under non-current and pulse current conditions is 10.48% and 8.55%, respectively. It shows that the model can accurately characterize the grain refinement behavior of the current-assisted plane strain compression. The simulation results reveal the deep mechanism of pulsed current promotion on grain refinement, i.e., an inhomogeneous microstructure leads to uneven distribution of pulse current density. The inhomogeneous current distribution will further increase the grain refinement rate in the coarse-grained regions, thus increasing the proportion of the refined grain regions in the microstructure and leading to a relatively more homogeneous microstructure under pulse current conditions. The cellular automata model accurately reveals the mechanism of electroplasticity on the grain refinement. The model will serve as a crucial theoretical reference in designing current-assisted forming process routes to ensure excellent microstructure and properties in manufactured parts. It will enhance the widespread utilization of current-assisted forming process. [Display omitted] • The acceleration effect of pulse current on grain refinement was verified by the CAPSC tests. • There is a positive correlation between the intensity of the electroplastic effect and the degree of grain refinement. • An innovative cellular automaton model for grain refinement was constructed using the grain fragmentation theory. • The model introduces a pulsed current accelerated grain orientation rotation mechanism to couple the electroplasticity. • The inhomogeneous current density distribution will promote the production of a more homogeneous microstructure. [ABSTRACT FROM AUTHOR]