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We propose excess Gibbs free energy graph neural networks (GE-GNNs) for predicting composition-dependent activity coefficients of binary mixtures. The GE-GNN architecture ensures thermodynamic consistency by predicting the molar excess Gibbs free energy and using thermodynamic relations to obtain activity coefficients. As these are differential, automatic differentiation is applied to learn the activity coefficients in an end-to-end manner. Since the architecture is based on fundamental thermodynamics, we do not require additional loss terms to learn thermodynamic consistency. As the output is a fundamental property, we neither impose thermodynamic modeling limitations and assumptions. We demonstrate high accuracy and thermodynamic consistency of the activity coefficient predictions.

In chemical engineering, process data are expensive to acquire, and complex phenomena are difficult to fully model. We explore the use of physics-informed neural networks (PINNs) for dynamic processes with incomplete mechanistic semi-explicit differential-algebraic equation systems and scarce process data. In particular, we focus on estimating states for which neither direct observational data nor constitutive equations are available. We propose an easy-to-apply heuristic to assess whether estimation of such states may be possible. As numerical examples, we consider a continuously stirred tank reactor and a liquid-liquid separator. We find that PINNs can infer unmeasured states with reasonable accuracy, and they generalize better in low-data scenarios than purely data-driven models. We thus show that PINNs are capable of modeling processes when relatively few experimental data and only partially known mechanistic descriptions are available, and conclude that they constitute a promising avenue that warrants further investigation., Comment: manuscript (32 pages, 9 figures, 11 tables), supporting materials (14 pages, 4 figures, 5 tables)

We propose a method to construct representative price profiles of the day-ahead (DA) and the intraday (ID) electricity spot markets and use this method to provide examples of ready-to-use price data sets. In contrast to common scenario generation approaches, the method is deterministic and relies on a small number of degrees of freedom, with the aim to be well defined and easy to use. We thereby target an enhanced comparability of future research studies on demand-side management and energy cost optimization. We construct the price profiles based on historical time series from the spot markets of interest, e.g., European Power Exchange (EPEX) spot. To this end, we extract key price components from the data while also accounting for known dominant mechanisms in the price variation. Further, the method is able to preserve key statistical features of the historical data (e.g., mean and standard deviation) when constructing the benchmark profile. Finally, our approach ensures comparability of ID and DA price profiles by design, as their cumulative (integral) price can be made identical if needed., Comment: Supplementary information (SI) included; Manuscript: 27 pages, 9 figures, 4 tables; SI: 7 pages, 5 figures, 2 tables

We present a method for end-to-end learning of Koopman surrogate models for optimal performance in control. In contrast to previous contributions that employ standard reinforcement learning (RL) algorithms, we use a training algorithm that exploits the potential differentiability of environments based on mechanistic simulation models. We evaluate the performance of our method by comparing it to that of other controller type and training algorithm combinations on a literature known eNMPC case study. Our method exhibits superior performance on this problem, thereby constituting a promising avenue towards more capable controllers that employ dynamic surrogate models., Comment: 6 pages, 4 figures, 1 table

Polymer particle size constitutes a crucial characteristic of product quality in polymerization. Raman spectroscopy is an established and reliable process analytical technology for in-line concentration monitoring. Recent approaches and some theoretical considerations show a correlation between Raman signals and particle sizes but do not determine polymer size from Raman spectroscopic measurements accurately and reliably. With this in mind, we propose three alternative machine learning workflows to perform this task, all involving diffusion maps, a nonlinear manifold learning technique for dimensionality reduction: (i) directly from diffusion maps, (ii) alternating diffusion maps, and (iii) conformal autoencoder neural networks. We apply the workflows to a data set of Raman spectra with associated size measured via dynamic light scattering of 47 microgel (cross-linked polymer) samples in a diameter range of 208nm to 483 nm. The conformal autoencoders substantially outperform state-of-the-art methods and results for the first time in a promising prediction of polymer size from Raman spectra., Comment: 51 pages, 12 figures, 4 tables

The critical micelle concentration (CMC) of surfactant molecules is an essential property for surfactant applications in industry. Recently, classical QSPR and Graph Neural Networks (GNNs), a deep learning technique, have been successfully applied to predict the CMC of surfactants at room temperature. However, these models have not yet considered the temperature dependency of the CMC, which is highly relevant for practical applications. We herein develop a GNN model for temperature-dependent CMC prediction of surfactants. We collect about 1400 data points from public sources for all surfactant classes, i.e., ionic, nonionic, and zwitterionic, at multiple temperatures. We test the predictive quality of the model for following scenarios: i) when CMC data for surfactants are present in the training of the model in at least one different temperature, and ii) CMC data for surfactants are not present in the training, i.e., generalizing to unseen surfactants. In both test scenarios, our model exhibits a high predictive performance of R$^2 \geq $ 0.94 on test data. We also find that the model performance varies by surfactant class. Finally, we evaluate the model for sugar-based surfactants with complex molecular structures, as these represent a more sustainable alternative to synthetic surfactants and are therefore of great interest for future applications in the personal and home care industries.

Constraint-based optimization of microbial strains and model-based bioprocess design have been used extensively to enhance yields in biotechnological processes. However, strain and process optimization are usually carried out in sequential steps, causing underperformance of the biotechnological process when scaling up to industrial fermentation conditions. Herein, we propose the optimization formulation SimulKnock that combines the optimization of a fermentation process with metabolic network design in a bilevel optimization program. The upper level maximizes space-time yield and includes mass balances of a continuous fermentation, while the lower level is based on flux balance analysis. SimulKnock predicts optimal gene deletions and finds the optimal trade-off between growth rate and product yield. Results of a case study with a genome-scale metabolic model of E. coli indicate higher space-time yields than a sequential approach using OptKnock for almost all target products considered. By leveraging SimulKnock, we reduce the gap between strain and process optimization.

This work studies synergies arising from combining industrial demand response and local renewable electricity supply. To this end, we optimize the design of a local electricity generation and storage system with an integrated demand response scheduling of a continuous power-intensive production process in a multi-stage problem. We optimize both total annualized cost and global warming impact and consider local photovoltaic and wind electricity generation, an electric battery, and electricity trading on day-ahead and intraday market. We find that installing a battery can reduce emissions and enable large trading volumes on the electricity markets, but significantly increases cost. Economically and ecologically-optimal operation of the process and battery are driven primarily by the electricity price and grid emission factor, respectively, rather than locally generated electricity. A parameter study reveals that cost savings from the local system and flexibilizing the process behave almost additively., Comment: manuscript (35 pages, 9 figures, 8 tables), supporting materials (14 pages, 9 figures, 7 tables)

We use Koopman theory for data-driven model reduction of nonlinear dynamical systems with controls. We propose generic model structures combining delay-coordinate encoding of measurements and full-state decoding to integrate reduced Koopman modeling and state estimation. We present a deep-learning approach to train the proposed models. A case study demonstrates that our approach provides accurate control models and enables real-time capable nonlinear model predictive control of a high-purity cryogenic distillation column.

Surfactants are of high importance in different industrial sectors such as cosmetics, detergents, oil recovery and drug delivery systems. Therefore, many quantitative structure-property relationship (QSPR) models have been developed for surfactants. Each predictive model typically focuses on one surfactant class, mostly nonionics. Graph Neural Networks (GNNs) have exhibited a great predictive performance for property prediction of ionic liquids, polymers and drugs in general. Specifically for surfactants, GNNs can successfully predict critical micelle concentration (CMC), a key surfactant property associated with micellization. A key factor in the predictive ability of QSPR and GNN models is the data available for training. Based on extensive literature search, we create the largest available CMC database with 429 molecules and the first large data collection for surface excess concentration ($\Gamma$$_{m}$), another surfactant property associated with foaming, with 164 molecules. Then, we develop GNN models to predict the CMC and $\Gamma$$_{m}$ and we explore different learning approaches, i.e., single- and multi-task learning, as well as different training strategies, namely ensemble and transfer learning. We find that a multi-task GNN with ensemble learning trained on all $\Gamma$$_{m}$ and CMC data performs best. Finally, we test the ability of our CMC model to generalize on industrial grade pure component surfactants. The GNN yields highly accurate predictions for CMC, showing great potential for future industrial applications.