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Carrier-selective passivating contacts have been demonstrated to be crucial to reach the practical efficiency limit of single junction, crystalline silicon (c-Si) based solar cells. Yet, the electrical transport losses affecting the collection of photogenerated carriers remain to be addressed. To this aim, different methodologies and characterization techniques are currently used. In this contribution, we propose the concept of shell as a new terminology to describe carrier-selective passivating contacts. Then, we present a novel characterization methodology using transfer length method (TLM) measurement under variable illumination to investigate the charge-carrier transport in amorphous/crystalline silicon heterojunction (SHJ) n-type contact stacks. We use technology computer-aided design simulation to model a TLM structure and to identify the physical phenomena and the key parameters affecting the contact resistivity ( ρ c ) and the charge carrier accumulation of such contact stacks. Then, the simulation results are compared with experimental data by performing variable-illumination TLM measurements of actual SHJ n-type contact stacks. Specifically, we demonstrate that illumination has a strong impact on the measured ρ c value, highlighting the importance of measuring ρ c under maximum power point conditions for a relevant characterization of solar cell transport losses. In addition, we investigate the dependence of ρ c to a change in the injected carrier density within the c-Si bulk to compare the illumination responses of different SHJ n-type contact stacks. In the quest for maximal efficiency, this method may insightfully complete other characterization techniques to further understand and study the electrical transport in solar cells.

Barium di-silicide (BaSi2) is a very promising absorber material for high-efficiency thin-film solar cells, due to its suitable bandgap, high light absorption coefficient, and long minority-carrier lifetime. In this study, we compare the nanostructure, layer composition, and point defects of BaSi2 thin films deposited by Radio Frequency (RF) sputtering, Thermal Evaporation (TE), and Molecular Beam Epitaxy (MBE), using Doppler Broadening Positron Annihilation Spectroscopy (DB-PAS) depth profiling, Raman spectroscopy, and x-ray diffraction. Our DB-PAS study on thermally annealed RF-sputter deposited and on TE-deposited BaSi2 layers, in a comparison with high quality BaSi2 films produced by MBE, points to the presence of vacancy-oxygen complexes and Si or Ba mono-vacancies, respectively, in the (poly)crystalline BaSi2 films. The degree of near-surface oxidation increases, going from MBE and TE to the industrially applicable RF-sputtered deposition synthesis. The use of a-Si capping layers on the thermally annealed RF-sputtered BaSi2 films leads to a clear reduction in sub-surface oxidation and improves the quality of the BaSi2 films, as judged from DB-PAS.

Substrates with a modulated surface texture were prepared by combining different interface morphologies. The spatial frequency surface representation method is used to evaluate the surface modulation. When combining morphologies with appropriate geometrical features, substrates exhibit an increased scattering level in a broad wavelength region. We demonstrate that the improved scattering properties result from a superposition of different light scattering mechanisms caused by the different geometrical features integrated in a modulated surface texture.