1. Increasing the Use of High-Yield Pulp in Coated High-Quality Wood-Free Papers: From Laboratory Demonstration to Mill Trials
- Author
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Xuejun Zou, Yajun Zhou, Yunzhi Chen, Zhirun Yuan, Hongjie Zhang, Hongbin Liu, and Yonghao Ni
- Subjects
Coated paper ,Materials science ,General Chemical Engineering ,Pulp (paper) ,Papermaking ,General Chemistry ,engineering.material ,Pulp and paper industry ,Industrial and Manufacturing Engineering ,Coating ,Kraft process ,Chemical engineering ,Ultimate tensile strength ,engineering ,Hardwood ,Surface roughness - Abstract
Although high-yield pulps (HYP) are gaining increasing use to replace hardwood kraft pulp in paper grades such as uncoated and coated fine papers, the amount has been typically limited to less than 20% because there are concerns about its potential impact on papermaking operation and product quality. To address these concerns, laboratory experiments that mimic the actual paper machine operation were carried out and coated paper samples from mill trials were examined to clarify the impact of high-level HYP substitution on the properties of coated wood-free papers. Results showed that the HYP substitution, even at 40%, did not yield negative effects on strength properties such as tensile and tear; in fact the Scott bond increased with the HYP addition. The small increase in the surface roughness from the HYP addition can be eliminated by the filler addition, precalendering, and coating process. The lower brightness and CIE (Commission Internationale d'Eclairage) whiteness of the HYP can be compensated for b...
- Published
- 2012
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