1. Avoiding Early Failures in Conjugate Cam Mechanism by Means of Different Design Strategies
- Author
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Salvador Cardona, Joaquim Maria Veciana, Maria Antònia De los Santos, Pau Català, Universitat Politècnica de Catalunya. Departament d'Enginyeria Mecànica, and Universitat Politècnica de Catalunya. GREVTAM - Grup de Recerca en Vibracions i Teoria i Anàlisis de Màquines
- Subjects
0209 industrial biotechnology ,Engineering ,animal structures ,Moviments mecànics ,0211 other engineering and technologies ,Conjugate cams ,Mechanical engineering ,02 engineering and technology ,Contact forces ,Contact force ,Enginyeria mecànica [Àrees temàtiques de la UPC] ,020901 industrial engineering & automation ,Form- and force-closed cam mechanism ,Control theory ,medicine ,Torque ,Mechanical movements ,021106 design practice & management ,Mechanism design ,business.industry ,Elasticitat ,Mechanical Engineering ,Stiffness ,Elasticity (physics) ,Computer Graphics and Computer-Aided Design ,Elasticity ,Computer Science Applications ,Dynamics conjugate cams ,Dynamic models ,Mechanics of Materials ,Enginyeria dels materials::Assaig de materials::Assaig de fatiga [Àrees temàtiques de la UPC] ,medicine.symptom ,business ,Interference fit ,Conjugate - Abstract
To solve the indetermination of forces existing in a form-closed cam mechanism formed by conjugate cams, where the contact between the cams and the follower rollers is constantly ensured by only the geometry of the elements, dynamic models that consider the elasticity of the elements must be proposed. Because the stiffness of the main elements is associated with the elasticity of the solids, tight variations in manufacturing and assembly errors modify the effective interference fit, which significantly affects the expected fatigue life of the mechanism, leading to a premature failure of the elements due to surface fatigue. Based on a real industrial application of a conjugate cam mechanism and using lumped-parameter models, the objectives of this paper are: first, to show that it is difficult to achieve a pure form-closed conjugate cam mechanism, with the expected fatigue life of the mechanism, by using only standard tolerance specifications; second, to compare the expected fatigue life and motor torque with other cam mechanism design strategies such as force-closed and the combination of force-closed and form-closed strategies, known as force-closed conjugate cam strategy. This paper based on simulation results demonstrates that this latest strategy can, thanks to a better control of the preload, easily achieve results very similar to the theoretical ones of a form-closed conjugate cam mechanism. A prototype of the mechanism of the force-closed conjugate cam strategy is also built.
- Published
- 2015
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