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Sustainable products are becoming increasingly important for companies in order to succeed. However, the development of sustainable products poses a complex challenge, because alongside the classical product development requirements, additional social, economic and ecologic requirements arise. Despite the increasing relevance of this topic, sustainability is not yet fully integrated into the product development processes and mindsets within companies. Simultaneously, the integration of sustainability into engineering education is still insufficient and traditional teaching formats seem to be inadequate to teach such complex and multifaceted topics. Within this publication, the development, the contents and the implementation of two different university engineering courses for sustainability and environmentally compatible product development are described and compared. The different approaches to develop and incorporate sustainability into the engineering education and the usage of innovative teaching concepts are demonstrated to encourage and inspire other universities.

Requirements engineering and requirements management are essential sub-processes of product development and are an integrated part of virtually all product development models and industrial process descriptions. Proprietary and context specific processes for working with requirements are used in industrial design practice. However, these are not appropriately reflected in existing process models for product development. Existing standards describe the content and generation of requirements documents but not their integration in the product development process.The study is based on a retrospective analysis of a set of representative real-world product development projects from automotive industry and rail industry. Comparing the processes downstream the milestone “release of PRD”, it was found that subsequent processes to manage requirements and specifications do not differ much with regard to industrial context. Based on this, a model for the product requirements specification (PRS) process is proposed which addresses the gap.

Future transport will change drastically with the introduction of automated vehicles. Here, Autonomous Mobility on Demand (AMoD) will play a major role, requiring a radical change of vehicle design, with many different conceivable concepts. This technology shift holds high potentials and high risks. Uncertainties about future usage profiles, operator and customer requirements have to be dealt with. An approach to elicit initial requirements for future vehicle concepts considering the entire ecosystem is introduced. The applicability is shown for a specific urban mobility scenario.

Many cities have announced ambitious plans to introduce zero-emission electric bus systems. The transformation process to electric bus systems opens up a vast design space as different charging strategies, charging technologies and battery types are available. Therefore, a profound assessment strategy is necessary to find a “most suitable system solution” under given strategic and operational requirements.In this study, we present a new methodology for conceptual design of urban electric bus systems. First, the available e-bus technologies are analysed with a special focus on charging systems, battery technology and aging. Relational functional analysis is used to derive a suitable simulation model. Based on the operational requirements, an energetic simulation of the e-bus is carried out, and the required battery capacity is obtained. Subsequently, the design space is reduced by applying a qualitative cost- technology compatibility matrix taking cost and battery aging into account. The applicability of the model is shown for an exemplary realistic operational scenario to identify three most expedient concepts, which are finally validated with an in-depth analysis.

Many public transport authorities have a great interest in introducing zero-emission electric buses. However, the transformation process from diesel to electric bus systems opens up a vast design space which seems prohibitive for a systematic decision making process. We present a holistic design methodology to identify the ‘most suitable system solution’ under given strategic and operational requirements. The relevant vehicle technologies and charging systems are analysed and structured using a morphological matrix. A modular simulation model is introduced which takes technical and operational aspects into account. The model can be used to determine a feasible electric bus system. The technology selection is based on a detailed economic analysis which is conducted by means of a total cost of ownership (TCO) model. To cope with uncertainties in forecasting, a stochastic modelling of critical input parameters is applied and three different future scenarios are evaluated. The applicability of the model was verified in a pilot project in Berlin and the methodology was applied to a realistic operational scenario. Our results indicate that electric bus systems are technically feasible and can become economically competitive from the year 2025 under the conditions examined.