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Emissions of contaminants and CO2 are becoming a relevant issue for the development of geothermal energy projects. Organic Rankine (ORC) Cycles present in this light particular appeal in the light of the possibility of total reinjection of the geothermal fluid resource including Non-Condensable Gases (NCGs). The Castelnuovo (IT) case study conditions are considered a saturated vapour resource at 10 bar pressure. The performance of the ORC cycle for power generation from this geothermal resource is evaluated through mass and energy balances, stepping up to exergy, Life Cycle Analysis (LCA) and Exergo-Environmental analyses (EEvA). The applied methodology allows to identify the most critical components of the system and to evaluate the environmental indicators of the system.

The Tesla turbine is an original expander working on the principle of torque transmission by wall shear stress. The principle – demonstrated for air expanders at lab scale has some attractive features when applied to two-phase expanders: it is suitable for handling limited flow rates (as is the case for machines in the range from 500W to 5 kW), it can be developed to a reasonable size (rotor of 0.1 to 0.25 m diameters), with acceptable rotational speeds (which range from 500 to 10000 rpm). The original concept was revisited, designing it for two-phase operation and considering not only the rotor configuration but the whole machine. The flow model was developed using complete real fluid assumptions including several new concepts such as bladed channels for the stator, labyrinth seals, and a rotating diffuser. Preliminary design sketches are presented, and results discussed and evaluated.

Geothermal energy is a clean resource, which could significantly contribute to the reduction of greenhouse and other gas emissions by replacing fossil fuels for power generation. In many geothermal sites, the resource contains substantial Non-Condensable Gases (NCGs: CO2 and contaminants), whose emissions can be limited to developing power plant schemes suitable for complete resource reinjection. Organic Rankine or other closed-loop cycles are definitely favored in this light. This work investigates a solution for complete NCG reinjection in the liquid-dominated reservoir conditions typical of the Monte Amiata area (Italy), referring to the specific site of Torre Alfina (IT) which presents a specific attractiveness because of its high pressurization. The solution considered avoids flashing the resource and thus presents an appealing environmental performance. The power plant models include energy and exergy balances, as well as exergo-environmental analysis. The overall environmental performance is evaluated by a simplified (preliminary) Life Cycle Analysis (LCA). Different solutions are compared, considering the possibility of sub- or super-critical power cycles.

Even though textile industry is not considered an energy intensive sector, it comprises a large number of plants consuming and wasting a significant amount of energy that could be, at least partially, conveniently recovered. The objective of this work is to assess the possibilities and convenience of energy recovery from waste heat of different processes of a dry industrial textile laundry. The various thermal wastes from the processes were identified and characterised, in order to estimate their potential recovery and conversion into electricity. A suitable system layout was conceived, in order to exploit the heat deriving from thermal waste of different machinery in the factory, having distinct temperature levels, to an ORC powerplant, which converts the recovered heat into electricity. The ORC cycle was optimized to maximize the thermoelectric efficiency, comparing different possible working fluids. The best fluid was RC318, from which 92.5 kW power output was achieved, at 9.2% efficiency. The economic analysis revealed, conservatively, a payback period of 7 years for the whole system, which is potentially very interesting. The amount of electricity produced by the waste heat recovery equipment is well matched to the company's electrical needs, resulting in a significant reduction of electricity consumption, greatly reducing the electrical withdrawal from the grid and the related costs. The case study, the proposed solutions and the methodology have general aspects and may be extended to a wide range of cases in the sector of industrial textile laundry.