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Bilinear elastic behaviour allows structural designs to respond in either a stiff or compliant manner depending on the load. Here a cylindrical sinusoidal lattice structure is described that stiffens beyond a certain load. When subjected to axial compression, the lattice can undergo a topological transformation by forming contact connections. This topology change involves a transition from rectangular-like unit cells to kagome-like unit cells, associated with an approximately fourfold increase in stiffness. The lattice exhibits negative Poisson's ratio with a step-change from ≈−0.66 to ≈−0.23 prior to and during contact formation, respectively. After contact formation, it displays a nonlinear Poisson's ratio behaviour. The mechanics underpinning these behaviours are analysed using a combination of experiments and numerical modelling. A comparison with similar planar lattices reveals the effect of the global topology of the lattice (e.g. planar, cylindrical) on the unit cell-level topology morphing. The proposed topology-morphing cylindrical sinusoidal lattice introduces new design possibilities in the application-rich context of tubular structures with nonlinear mechanical properties.

Structures with adaptive stiffness characteristics present an opportunity to meet competing design requirements, thus achieving greater efficiency by the reconfiguration of their topology. Here, the potential of using changes in the topology of planar lattice structures is explored to achieve this desired adaptivity and observe that lattice structures with rectangle-like unit-cells may undergo elastic buckling or bending of cell walls when subject to longitudinal compression. Under sufficient load intensity, cell walls can deform and contact neighbouring cells. This self-contact is harnessed to change the topology of the structure to that of a kagome-like lattice, thereby establishing new load paths, thus enabling enhancement, in a tailored manner, of the effective compressive and shear stiffness of the lattice. Whilst this phenomenon is independent of characteristic length scale, we focus on macroscopic behaviour (lattices of scale ≈ 200 mm). Experimentally observed responses of 3D-printed lattices correlate excellently with finite element analysis and analytical stiffness predictions for pre- and post-contact topologies. The role of key geometric and stiffness parameters in critical regions of the design space is explored through a parametric study. The non-linear responses demonstrated by this topology morphing lattice structure may offer designers a new route to tailor elastic characteristics.