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Plasma-catalytic pyrolysis was developed for upgrading polypropylene (PP) pyrolysis volatiles to co-produce carbon nanotubes (CNTs) and hydrogen. To uncover the role of plasma on the plastic catalytic pyrolysis process, the pyrolysis of polypropylene (PP) over Fe/γ-Al 2 O 3 was carried out in a two-stage pyrolysis system with a coaxial dielectric barrier discharge (DBD) plasma reactor. The results showed that the plastic pyrolysis volatiles were further cleaved and activated with plasma, resulting in more active carbon species for the growth of CNTs. Compared to conventional catalytic pyrolysis, plasma addition shifted the initial formation temperature of CNTs to a lower ambient temperature by ∼100 °C, and significantly promoted the conversion of liquid and gaseous products to CNTs and hydrogen, with higher carbon and hydrogen yields of ∼322 mg/g plastic and 30 mmol/g plastic , respectively. In addition, the degree of graphitization of the CNTs in the presence of the plasma was significantly enhanced with less defectivity. The influence of catalytic temperature variation caused by plasma on CNTs growth was also discussed from the perspective of volatile evolution. This work highlights the potential of plasma-catalytic pyrolysis for the production of hydrogen and high-value carbon materials from plastic waste. • Plastic was converted into CNTs and H 2 with yields of 322 mg/g plastic and 30 mmol/g plastic , respectively. • Plasma shifted the initial formation temperature of CNTs to lower temperature by ∼100 °C. • The effect of catalytic temperature on plastic pyrolysis volatiles was studied using APPI HRMS. [ABSTRACT FROM AUTHOR]

To better understand the mechanism of carbon deposition, the ex-situ catalytic pyrolysis of polyethylene (PE) was explored over a FeNi/Al 2 O 3 catalyst, and the evolution of volatiles as well as the yield and structure of carbon products at different temperatures were analyzed in depth by an in-situ atmospheric pressure photoionization high-resolution mass spectrometry (APPI HRMS) combined with a fixed-bed reactor. The results show that raising the pyrolysis temperature (from 500 to 800 °C) reduces carbon product yield and H 2 production, and the proportion of carbon nanotubes (CNTs) in the carbon products decreases. The source of carbon products gradually shifts from liquid-phase carbon sources to gaseous-phase carbon sources. Below 700 °C, both the outer diameter and carbon interlayer spacing of CNTs decrease, while above 700 °C, they both increase along with increased distortion of carbon layers. It is also observed that the carbon layers are connected to the catalyst lattice stripes, and the interlayer spacing of carbon layers is greater than the catalyst lattice spacing. In situ mass spectrometry reveals a significant increase in the carbon number and double bond equivalent (DBE) values of volatiles with increasing pyrolysis temperature, but the rate of increase slows down after 700 °C. Volatiles from lower pyrolysis temperatures undergo severe polymerization, upon entering the catalytic zone at higher temperatures, minimizing temperature-induced distinctions. Nevertheless, it remains evident that volatiles from lower pyrolysis temperatures exhibit less pronounced polymerization when exposed to higher catalytic temperatures. [ABSTRACT FROM AUTHOR]