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In the product design stage, the effective performance analysis method is the premise to guarantee the application performance of products. However, digital simulation, as a widely used performance analysis method, has a long simulation cycle and high requirements for computer hardware performance, which leads to long product design and iteration time. Facing this problem, a product performance rapid simulation approach driven by digital twin (DT) data for variable product structures is proposed to replace the digital simulation method. Firstly, the framework for variable product structures is designed, which includes a digital simulation module, a data-driven module, and a surrogate-based simulation module. Then, module implementation of the proposed framework is introduced in detail, in which the twin data-driven product performance rapid simulation model (RSM) for variable product structures is studied based on the makeTwin reference architecture. Finally, a case study is conducted on the iterative design of a connecting rod, focusing on equivalent stress evaluation. The result shows that the proposed method is feasible, as well as costs a shorter simulation time than traditional digital simulation. [ABSTRACT FROM AUTHOR]

As mentioned in Part 1, for product iterative design, the digital simulation method, as the product performance analysis method, has the problems of time cost and computing resources. To address this issue, a product performance rapid simulation approach driven by digital twin (DT) data for variable product structures in Part 1 was proposed, which could replace the digital simulation method. Meanwhile, for performance analysis under variable operating conditions during the product design and operation phase, digital simulation also has the above problems. Therefore, based on the method for variable product structures proposed in Part 1, a product performance rapid simulation approach driven by DT data for variable operating conditions is proposed in this paper. Firstly, the framework for variable operating conditions is designed based on the makeTwin reference architecture, including twin source data acquisition for the product under different operating conditions, twin data-driven product performance rapid simulation model (RSM) construction for variable operating conditions, and rapid evaluation of product critical performance based on RSM. Then, the implementation of the framework is introduced in detail. At last, a case study for critical loosening load evaluation of bolted joint is carried out. The result indicates that the proposed method is feasible, as well as costs shorter simulation time than the traditional digital simulation method. [ABSTRACT FROM AUTHOR]