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Nanocrystalline Ni-Mo alloy coatings with excellent brightness, high hardness, and corrosion resistance were prepared. Nanocrystalline Ni-Mo alloy coating with a Mo content of 14.94 at% was electrodeposited on the copper foil substrate under the optimized conditions with the current efficiency of 51.64%. The electrodeposition behavior of Ni-Mo alloy coatings was studied by cathodic polarization curve and chronopotentiometry. Chronopotentiometry showed that the nucleation rate of Ni-Mo alloys can be accelerated with the increase of current density. Meanwhile, the cathodic polarization curves show that the additives can effectively inhibit the electrodeposition of Ni-Mo alloys. The (2 0 0) and (2 2 0) diffraction peaks of Ni gradually disappeared and the grain size gradually decreased with the increase of Mo content in the alloy coating according to XRD and TEM analysis. Scanning electron microscope (SEM) and confocal microscope observation results show that the coating becomes smoother and denser with the increase of Mo content when Mo content was lower than 14.94 at%, after which the density of the coating saw a decline due to the intensified hydrogen evolution reaction. The microhardness results of the alloy coating show that the microhardness of the alloy coating is related to the solid solution strengthening, texture evolution, and plastic deformation of the alloy. Meanwhile, the alloy coating has a Hall-Petch relationship and inverse Hall-Petch relationship, and the critical grain size is 5.5 nm. The corrosion resistance of Ni-Mo alloy coating is better than that of pure Ni coating, and the corrosion resistance is optimal when the Mo content is about 15 at%. In addition, in the plating solution containing additives, the deposited Ni-Mo alloy coating is smoother and denser, and the hardness and corrosion resistance of the alloy coating is also greatly improved. [Display omitted] • The minimum grain size of nanocrystalline Ni-Mo alloy coatings can reach 2.7 nm. • The hardness and corrosion resistance of nanocrystalline Ni-Mo alloy coatings are higher than pure Ni coatings. • Composite additives can significantly increase Ni-Mo alloy polarization. [ABSTRACT FROM AUTHOR]

The Zn-air battery is a promising next-generation battery because of the higher energy density and safety compared with the Li-ion battery. However, the Zn-air battery suffers from huge energy loss and poor cycling performance, which are due to the sluggish kinetics of oxygen reduction/evolution reactions (ORR/OER) and the instability of bifunctional catalysts. The state-of-the-art bifunctional catalyst is the composite of Pt and Ir/Ru oxides, which is hindered by the scarce resource and high cost. Therefore, developing low-cost and high-efficient bifunctional non-noble metal-based catalysts is essential to the deployment of Zn-air batteries. Herein, we report a dual-nitrogen-source mediated pyrolysis route to rationally design and synthesize the hybrid Co/Co–N–C bifunctional catalyst. The tailored catalyst consisting of carbon confined Co nanoparticles and atomically dispersed Co–N–C moiety is identified. Remarkably, the dual-nitrogen-source derived Co/Co–N–C catalyst demonstrates excellent electrochemical performances with a half-wave potential of 0.882 V for ORR and a potential of 1.640 V at 10 mA cm−2 for OER; reasonably, the bifunctionality of Co/Co–N–C, which is supported by the excellent self-breathing Zn-air battery performance (the maximum energy density of 897.1 Wh kg Zn −1; no obvious degradation within 167h cycling). The abundant Co-Nx sites and metallic Co nanoparticles synergistically boost the ORR and OER. Image 1 • A dual-nitrogen-source method is proposed to synthesize porous Co-based catalysts. • The dual nitrogen sources play different roles in morphology and structure control. • The hybrid carbon-confined Co nanoparticles and Co-N x sites are well tailored. • The good bifunctionality is due to the hybrid active site configuration. • Excellent performance and lifetime are obtained in a Zn-air battery. [ABSTRACT FROM AUTHOR]

[Display omitted] • HP-Fe-N-C/2 exhibits eminent ORR activity and stability in alkaline and acidic media. • The Zn-air battery shows high power density and superior cyclability for 1342 h. • The power density of HP-Fe-N-C/2-based PEM fuel cell is up to 0.66 W cm−2. Atomically dispersed Fe-N-C catalysts are a promising alternative to platinum group metal (PGM) catalysts for oxygen reduction reaction (ORR). However, attaining efficient ORR activity and superior stability in Fe-N-C catalysts is still crucial yet challenging. Herein, we report a rational SiO 2 -mediated two-step pyrolysis strategy for stabilizing densely exposed Fe-N 4 active sites on hierarchically porous carbon (HP-Fe-N-C/2). Benefiting from the high density of accessible Fe-N 4 sites and the high graphitization degree of carbon support, the obtained HP-Fe-N-C/2 catalyst demonstrates outstanding activity and stability for ORR in both alkaline and acidic media. When used as the cathode catalyst, the assembled Zn-air battery shows a high peak power density of 217 mW cm−2 and ultra-long cycling stability for 1342 h without noticeable degradation. As a PGM-free cathode in proton exchange membrane fuel cells, it delivers a maximum output power density of 0.66 W cm−2. [ABSTRACT FROM AUTHOR]

Uniform electrodeposition of through-hole (TH) with a high aspect ratio is the key to the reliability of printed circuit board (PCB) interconnection. Inhibitors produce stronger inhibition at high potentials during TH electrodeposition and thus reduce the difference in electrodeposition rates between inside and outside the TH. In this paper, the electrochemical behavior of an ethylene oxide propylene oxide random copolymer (EO-PO) as an inhibitor on the cathode during periodic pulse reverse (PPR) electrodeposition was systematically studied. The results show that EO-PO will rotate under the effect of reverse pulse, and adsorb more strongly on the cathode surface, which inhibits the "cathode stripping" process of the reverse pulse. Through the electrodeposition experiments, compared with direct current (DC) electrodeposition, the PPR method effectively eliminates the copper nodule and improves the concentration window of EO-PO. The results pave the way for regulating and controlling TH electrodeposition with other additives. [Display omitted] [ABSTRACT FROM AUTHOR]

Searching for ideal candidates with high electrocatalytic performance for both HER and OER is a major objective to realize the large-scale H 2 production by seawater electrolysis. Herein, we report delicate, heterostructured NiTe-NiCoN and NiTe-NiFeN electrocatalysts, which exhibit outstanding HER and OER performance, respectively. Impressively, the NiTe-NiCoN || NiTe-NiFeN couples in alkaline seawater solution delivered 400 mA cm−2 at 1.84 V along with long-term stability. Further analysis has revealed that not only heterogeneous interface engineering ensures exposure of abundant active sites and faster electron-mass transfer, but also induces electron modulation that optimizes the absorption/desorption for the reaction intermediates to enhanced the intrinsic activity. Notably, a high electric field intensity generated by the nanosheet-nanorod structure induces a local "hydroxide enrichment" environment that promotes the OER kinetics. This work shed lights on these novel heterostructured electrocatalysts with strong synergy, while demonstrating the key role of the unique nanostructures in high-efficiency seawater electrolysis. [Display omitted] • NiTe-NiCoN and NiTe-NiFeN with core-shell nanorod arrays ensure a high active area, good electrical conductivity and seawater corrosion resistance. • Electronic modulation to enhance the intrinsic activity is achieved through interfacial synergy between metal nitrides and nickel telluride. • The nanostructure-induced "hot spots" effect modulates the electric field state to promote seawater OER kinetics and suppress the side effects of chlorine. [ABSTRACT FROM AUTHOR]

The inhibitory effect of molecular weight (Mw) of polyethylene glycol (PEG) on the through-hole filling by copper electroplating was investigated by the electrochemical testing method and energy change with DFT. The cathodic polarization, electron transfer resistance, and diffusion coefficient of PEG with different Mw and concentration were assayed by cyclic voltammetry and electrochemical impedance spectroscopy; The inhibitory effect of different PEG Mw was demonstrated and examined by cross-sectional images using OLYMPUS confocal laser microscope, and the thickness of the copper layer and TP value were important measurement standards. The adsorption behavior on copper surfaces was calculated using the first principles. As PEG Mw and concentration are increased, the best TP value and diffusion coefficient of the plating formula is gained when PEG Mw and concentration are 20000 g/mol and 250 mg/L, they are 148.56% and 2.34 × 10-7, respectively. Better adsorption energy can be obtained as the adsorption sites of PEG increases, and the adsorption energy of PEG5 is − 1.99 eV. The experimental and theoretical results show that PEG with small Mw has no inhibitory effect, and even accelerates the deposition rate of Cu2+/1+. Only when the Mw and concentration exceed 2000 g/mol and 150 mg/L, PEG can inhibit the deposition of Cu2+/1+, and the best effect of through-hole electroplating is 20000 g/mol and 250 mg/L. [Display omitted] [ABSTRACT FROM AUTHOR]

Atomically dispersed iron-nitrogen-carbon catalysts offer great potential in oxygen reduction reaction (ORR), yet the poor exposure and low density of Fe-N x sites causes relatively low ORR activity. Herein, a zinc-assisted MgO template strategy is reported to construct porous carbon-supported Fe-N 4 sites (Fe-N-C). Iron atoms surrounded by zinc species are converted to abundant Fe-N 4 sites rather than Fe containing nanoparticles. Meanwhile, both the zinc species and the MgO template can effectively produce porous structure so as to increase the utilization of Fe-N 4 sites. Fe-N-C achieves superior ORR performance and stability in alkaline medium. Theoretical calculations manifest that Fe-N 4 sites can narrow the energy barrier for ORR. Moreover, finite element simulation exhibits the porous framework in Fe-N-C could significantly accelerate the diffusion of O 2. Therefore, Fe-N-C provides a high peak power density and superior discharge ability toward Zn-air batteries. [Display omitted] • Atomically dispersed Fe-N-C are prepared by zinc-assisted template strategy. • High density of Fe-N x and hierarchical porosity boost oxygen reduction reaction. • The porous framework of Fe-N-C could significantly accelerate the diffusion of O 2. • The catalyst exhibits an excellent performance in Zn-air batteries. [ABSTRACT FROM AUTHOR]

The reasonable design of porous structures is important but usually overlooked for nonprecious metal ORR catalysts. In this study, a facile dual melt-salt-mediated templating method is developed to prepare a Fe-N-C catalyst with tailored porous framework. The ZnCl 2 and NaCl are employed to construct abundant micropores and promote the transformation of partial micropores to mesopores, respectively, reasonably forming a 3D hierarchically porous framework. The catalyst demonstrates a satisfactory surface area (1605 m2/g), promoting mass transport and exposure of FeN 4 sites. Interestingly, the dual melt-salt templates avoid rapid loss of nitrogen during pyrolysis, thus enhancing Fe-N 4 active center density. Therefore, the obtained Fe-N-C material presents outstanding ORR performance in both alkaline and acid media, as well as good stability. The advances of this catalyst are further proved in liquid and solid-state Zn-air battery, with nice discharge stability and high peak power densities. The dual melt-salt-mediated templating strategy is developed to prepare the hierarchically porous Fe-N-C catalyst incorporated with abundant Fe-N x site. [Display omitted] • 3D hierarchically porous structure is engineered using ZnCl 2 and NaCl as templates. • The protective molten salts can sharply increase the Fe-Nx active site density. • The catalyst presents outstanding ORR activity under alkaline/acidic electrolytes. • The catalyst exhibits superior performance in practical Zn-air batteries. [ABSTRACT FROM AUTHOR]

Rational design and fabrication of high-efficiency electrocatalysts is essential for improving the kinetics of both oxygen evolution reaction (OER) and oxygen reduction reaction (ORR), so as to constructing high-performance rechargeable zinc-air batteries (ZABs). Among the promising candidates, transition metal-based (oxy)hydroxides have attracted extensive attention for their considerable catalytic potential on oxygen-involved reaction, while unsatisfactory intermediate adsorption/desorption strength and low conductivity limit their practical feasibility. In this work, interface engineering modification strategy is proposed, and a metal–organic framework derived heterostructure catalyst of CoFeO x H y -CoP@CC is fabricated. Comprehensively analyses demonstrate that the interaction between phosphide-(oxy)hydroxide induces the interfacial electronic redistribution, while the formed Schottky heterostructure facilitates rapid electron transfer. All these kinetically favorable for both OER and ORR, and leads to remarkable bifunctional performance on CoFeO x H y -CoP@CC, with the OER overpotential of 240 mV to deliver the current density of 10 mA·cm−2, which is better than CoP@CC, CC and RuO 2. In practical applications, liquid zinc-air cells assembled by CoFeO x H y -CoP@CC deliver the peak power density up to 117.55 mW cm−2, which is close to that of 20% Pt/C catalyst (108.48 mW cm−2), and considerable operational performance has also been achieved in all solid-state flexible ZABs. • A metal–organic framework derived phosphide-hydroxide heterostructure of CoFeO x H y -CoP@CC was fabricated. • Heterogenous interaction tunes the electronic configuration and facilitates rapid electron transfer, so that enhances electrocatalytic OER and ORR performance. • CoFeO x H y -CoP@CC employed as cathode in both liquid and solid zinc-air cells show considerable operational performance. [ABSTRACT FROM AUTHOR]

Abstract: An environmental-friendly electrolyte of silicate and borate, which contained an addition agent of 1H-benzotriazole (BTA) with low toxicity (LD50 of 965mg/kg), was used to prepare an anodized film on AZ31B magnesium alloy under the constant current density of 1.5A/dm2 at room temperature. Effects of BTA on the properties of the anodized film were studied by scanning electron microscopy (SEM), energy dispersion spectrometry (EDS), X-ray photoelectron spectroscopy (XPS), X-ray diffraction (XRD), loss weight measurement, potentiodynamic polarization and electrochemical impedance spectroscopy (EIS), respectively. The results demonstrated that anodized growth process, surface morphology, thickness, phase structure and corrosion resistance of the anodized film were strongly dependant on the BTA concentration, which might be attributed to the formation of an BTA adsorption layer on magnesium substrate surface. When the BTA concentration was 5g/L in the electrolyte, a compact and thick anodized film could provide excellent corrosion resistance for AZ31B magnesium alloy. [Copyright &y& Elsevier]

The methanesulfonate system is gradually replacing the traditional highly polluting fluoride electroplating lead （Pb） system with its eco-friendly advantage, and searching for suitable additives is crucially important to obtain uniform Pb coatings in the methanesulfonate system. In this work, a potential additive of thiourea suitable for methanesulfonate-based Pb electroplating was screened based on the theoretical calculations and cyclic voltammetry tests, and the effect of thiourea in the Pb electrodeposition was investigated. Specifically, the adsorption-coordination mechanism was proposed to explain the effect of thiourea by calculating the Bader charge density difference of thiourea on Pb surface and its interaction with Pb2+. Meanwhile, the effects of thiourea on the electrochemical behavior of lead electrodeposition were investigated by cyclic voltammetry and chronoamperometry. The nucleation and growth of Pb follow 3D diffusion-controlled progressive nucleation at the low potential and high thiourea concentration but follow 3D diffusion-controlled instantaneous nucleation at the high overpotential. The appropriate concentration of thiourea could improve the surface morphology of lead coating and make the layer flat and dense. The influence of thiourea on the crystalline orientation and grain size of the coating was analyzed, which indicated that the increase of thiourea concentration favored the formation of the Pb (220) crystal plane and the decrease of grain size. [Display omitted] [ABSTRACT FROM AUTHOR]

In order to replace the highly poisonous cyanide zincate process of Al alloy, an eco-friendly approach was developed, i.e., electrodeposition of Cu-Zn coating from ionic liquid/ethanol mixed bath. It was demonstrated that the Cu 5 Zn 8 alloy produced from 1-ethyl-3-methylimidazolium trifluoromethylsulfonate (EMImTfO) and 20% (Volume percent) ethanol mixtures under optimal conditions showed cauliflower-shaped structure with a (330) preferred orientation, which could significantly improve the corrosion resistance of Al substrate in Watts bath, thereby elevating Ni coating quality. The overall property of Cu-Zn intermediate layer and its subsequent coating, including compactness, adhesive strength and corrosion resistance is approximately the same as that of cyanide zincate layer and its surface coating, suggesting that the new method is an ideal alternative to conventional zincate treatment. • Cu-Zn coating is electrodeposited from EMImTfO ionic liquid/ethanol mixtures. • Its overall property is approximately the same as that of cyanide zincate layer. • A high-quality Ni coating can be obtained on Cu-Zn coating from Watts bath. • It also has similar property to the Ni coating deposited on cyanide zincate layer. • This method has the great potential to replace cyanide zincate process of Al alloy. [ABSTRACT FROM AUTHOR]

Silicon is a promising anodic material used in lithium-ion battery (LIB) to improve the specific energy. While the huge volume change during lithiation/delithiation and low intrinsic conductivity has been a bottle neck of silicon anode. For this sake, carbon shell was used to enhance the conductivity, and hollow structure to buffer the volume swelling/shrinking during cycles. In this work, we synthesized a hollow yolk-shell structure Si/SiC/C (SSC) anode by one-step magnesiothermic reductive reaction. At first, polydopamine (PODA) was used as carbon source to optimize the dosage of magnesium powder and reaction temperature. Then resorcinol formaldehyde (RF) resin was used as another carbon source to prepare several samples with different carbon shell thicknesses. A vital parameter, critical thickness, about 10nm of final shell was proposed to keep the hollow yolk-shell morphology. During this one-step exothermic reaction, Si and C spontaneously reacted and formed inter SiC layer with high modulus. The half-cell with SSC anode delivered a capacity of 505.8 mA h g-1 after 220 cycles at a current density of 100 mA g-1. This novel method is facile to realize and might be used in other fields like composite plating and material modification etc. [ABSTRACT FROM AUTHOR]

The electrochemical characterization of new electrode materials in the lithium battery field is commonly conducted using a simplified two-electrode configuration, known as the "half-cell" concept. However, this approach often overlooks the critical error related to the polarizability of the lithium electrode, especially when the working electrode has a high areal capacity and the half-cell undergoes long-term cycling. In our work, we propose a simple way to improve the properties of the Li electrode, which is using a superstoichiometric Li 1+x Al surface enrichment of the metallic lithium foil in situ by direct contact with aluminum foil, serving as a counter/reference electrode. The method eliminates the inhomogeneity of the lithium surface and creates a buffer zone between the highly active lithium electrode and liquid organic electrolytes. The high lithium content in the surface alloy allows the electrode to behave like a lithium electrode while providing low polarization and maintaining a stable potential throughout the long duration of cycling. By implementing this method, we improve the charge/discharge characteristics of high-capacity electrodes and obtain more accurate evaluations of their electrochemical performance. [Display omitted] • A new counter/reference electrode——Li@Li 1+x Al electrode. • The Li@Li 1+x Al electrode exhibits an equilibrium potential of Li one. • The Li@Li 1+x Al electrode is more stable than Li electrode in coin-type half-cell. [ABSTRACT FROM AUTHOR]

Abstract Ionically conductive polymer electrolytes represent a class of safe and environment-friendly electrolytes for next-generation alkali metal batteries. Understanding the interplay between composition-driven interfacial processes and battery performance can fundamentally inform the design of polymer electrolytes for practical applications. In this study, we fabricate lithium metal batteries based on transparent free-standing ionic liquid gel polymer electrolytes (ILGPEs) and LiFePO 4 cathodes. We develop the ILGPEs using a composite of poly(vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP), N-methyl-N-propylpiperidinium bis(trifluoromethanesulfonyl)imide (PP13TFSI), and lithium bis(trifluoromethanesulfonyl)imide (LiTFSI). A thorough compositional optimization shows that the lithium ion conductivity of the ILGPE increases with the increase of PP13TFSI and LiTFSI, reaching maxima of 1.3 mS cm−1 at 23 °C and 5.82 mS cm−1 at 80 °C when the ILGPE contains 60 wt% PP13TFSI and 20 wt% LiTFSI. The optimized ILGPE exhibits excellent interfacial stability against the lithium metal, as signified by the stable interfacial resistance upon long-term storage. The LiFePO 4 |ILGPE|Li cells can deliver superior battery performance with a practical capacity approaching 89.5% of the theoretical capacity and capacity retention of 95.0% after 200 cycles. The formation of the electrode–electrolyte interphases takes place primarily during the initial cycles, which likely accounts for the activation period observed in LiFePO 4 |ILGPE|Li cells. Graphical abstract Image 1 Highlights • Ionic liquid gel polymer electrolytes with high ionic conductivity were prepared. • The compatibility of ILGPE-Li metal was studied under practical conditions. • Solid-state LFP cells showed remarkable discharge capacity and cycle life at RT. • The interfacial chemistry of cells was investigated as a function of cycle number. [ABSTRACT FROM AUTHOR]

Ni/diamond dicing blades is the main tool for scribe of silicon wafer at present. In order to decrease the width of dicing slot on the wafer, it is necessary to reduce the thickness of blades, and to increase the hardness, toughness and wear resistance of the Ni/diamond composite coatings in the process of electrodeposition. In this paper, 1,4-bis(2-hydroxyethoxy)-2-butyne (BEO) was used as an organic additive in the composite baths containing nickel amino-sulfonate, nickel chloride, boric acid, sodium dodecyl sulfate (SDS) and diamond particles in sizes of 3–5 µm, in order to improve the properties of Ni/diamond coatings and produce ultra-thin Ni/diamond dicing blades. The textures of Ni/diamond composite coatings were mainly Ni (200) and Diamond (111) since the addition of BEO in the baths inhibited the growth of Ni (111) and Ni (220). Quantum chemical calculations and molecular dynamics (MD) simulations showed that BEO could adsorb at the nickel surface strongly and inhibit the electrodeposition of nickel atoms. With the increase in concentration of BEO in the baths, the cathodic polarization potentials shifted to more negative direction and the thicknesses of the coatings decreased. Adding the appropriate amount of BEO (0.1–0.2 g/L) in the baths, the roughness of the coating decreased the number of individual diamond particles in the coating increased, and the hardness and the wear resistance of the coating was improved. When the thickness of Ni/diamond composite coating on aluminum alloy wheeled substrate was 15 µm, the width of its dicing slot was 22 µm. However, the addition of BEO in the bath cannot change the adhesive wear mechanism of the coating. [ABSTRACT FROM AUTHOR]

Developing transitional metal-based electrocatalysts with outstanding oxygen evolution reaction (OER) and hydrogen evolution reaction (HER) performance is essential for energy-efficiency alkaline water electrolysis. Herein, a group of heterostructured electrocatalysts constructing of nickel-based hydroxide (NiX(OH) x , X = Co, Fe) nanosheets decorated on copper phosphide nanowires arrays，were fabricated. Both of the as-prepared NiCo(OH) x -CuP/CF and NiFe(OH) x -CuP/CF present outstanding HER and OER activity, with the overpotential of 79 and 202 mV to deliver 10 mA cm−2, respectively, along with considerable long-term stability. Encouragingly, the NiCo(OH) x -CuP/CF ǀǀ NiFe(OH) x -CuP/CF couple enables sustainable alkaline water electrolysis and powered by a solar-powered system. In-depth analyses elucidate that owing to the modulated heterogeneous interfacial states, both of the catalytic kinetics can be optimized targeting HER and OER, respectively. More significantly, a regulated electrode-electrolyte microenvironment induced by unique arrays nanostructure efficiently promote the electron-mass transfer capacity, thereby facilitating the catalytic activity expression. This work demonstrates the desirable catalytic performance by rationally designing of hydroxide-phosphide heterostructure, and highlights the structural features on catalytic performance promotion. • A delicate NiCo(OH) x -CuP/CF and NiFe(OH) x -CuP/CF catalysts were fabricated, in which the heterogeneous interfacial synergy effect between copper phosphide and nickel-based hydroxide enables the catalytic performance breakthrough. • The modulation of current distribution for the HER and OER optimizing the reaction kinetics, is achieved by interfacial synergy effect between Cu 3 P and nickel-based hydroxide. • The arrays nanostructure features high active area, good electrical conductivity, while also regulate the interfacial microenvironment between electrocatalysts and electrolyte that facilitates electro-mass transfer. [ABSTRACT FROM AUTHOR]

Three-dimensional ordered macroporous (3DOM) CuIn x Ga 1−x Se 2 (CIGS) film is synthesized by one-step galvanostatic electrodeposition based on polystyrene templates from a special mixture of ionic liquid 1-butyl-3-methylimidazolium tetra-fluoroborate and ethanol. X-ray diffraction pattern, Raman spectroscopy and transmission electron microscopy present the CIGS film has ideal chalcopyrite crystallization. 3DOM CIGS film with high Ga content has photochemical activity and good photo-stability, its band gap is 1.34 eV. This is a simple, feasible and additive free method without selenization process to synthesize 3DOM CIGS film, the film is qualified and available for absorber-layer fabrication or other fields. [ABSTRACT FROM AUTHOR]

A new method to determine the heating power of ternary cylindrical lithium ion batteries with highly repeatable thermal runaway test characteristics is proposed based on statistical principles. By selecting the key parameters for the process of heating-triggered thermal runaway of a lithium ion battery, such as the heating time and thermal runaway temperature, the standard deviation coefficients in multiple tests are used as the basis for evaluating the repeatability and determining the heating power of the highly repeatable thermal runaway test results. A systematic experimental study of four typical ternary cylindrical lithium ion batteries is carried out and a method for calculating the heating power based on the rated energy and weight of the battery is proposed. The results show that this method could effectively ensure the repeatability of the thermal runaway test for cylindrical batteries. The method is simple, original and innovative for the selection of the thermal runaway heating power of ternary cylindrical lithium ion batteries. The results also serve as a reference to select the heating power for other types of lithium ion batteries. Image 1 • A method is given to determine the optimum heating power to trigger thermal runaway. • Heating time and temperature were used to judge the repeatability of the method. • The heating power was calculated using the rated energy and weight of the battery. • The formula was validated using NCM/C cylindrical lithium-ion batteries. [ABSTRACT FROM AUTHOR]