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This study focuses on enhancing the mechanical strength of aquaporin (AQP)-based biomimetic membranes for seawater desalination. AQP incorporated vesicles were embedded into the selective layer of an optimized thin film composite (TFC) membrane. The resultant membrane, denoted as ASW, exhibited a stable water flux around 20 L·m−2·h−1 and 99% NaCl rejection at a constant pressure of 55 bar using 32,000 mg·L−1 NaCl solution as feed in reverse osmosis (RO) measurement. The robustness of the ASW membranes were evaluated. The water flux of ASW membrane was almost 100% enhanced compared with that of AQP-free control TFC membranes. The filtration performance of the ASW membrane was further evaluated by a seven-day desalination test using a real seawater secondary effluent collected from a desalination plant in Singapore as feed. To our best knowledge, our study is the first report on the AQP-incorporated RO membrane applied for seawater desalination. A commercial SW30HR membrane was tested in parallel for comparison. The robust ASW membrane exhibited a nearly 80% higher water flux in comparison to the SW30HR membrane with a comparable overall solute rejection, suggesting the advantage and feasibility of Aquaporin based biomimetic membranes for seawater desalination. • The mechanical strength of aquaporin incorporated polyamide layer was characterized with AFM. • The effects of high pressure compaction and salinity on aquaporin incorporated polyamide layer were investigated. • The aquaporin based biomimetic membranes were optimized for seawater desalination (SWRO) application. • A seven-day SWRO measurement of the ASW was conducted using a real seawater secondary effluent. [ABSTRACT FROM AUTHOR]

Seawater reverse osmosis (SWRO) is the key technology driving an energy-efficient and cost-effective desalination process. At the center of this technology are the thin film composite (TFC) membranes, which not only promise a stable operation but also high separation performances. The objective of this review is to consolidate recent advances in SWRO membranes from the standpoint of membrane materials, fabrication methodologies and applications. First, the thermodynamic limit and energy consumption of SWRO desalination are reviewed, before we discuss the current status of SWRO membranes, highlighting the four main challenges to date – permselective tradeoff, relatively low single-pass boron rejection, membrane fouling and poor chlorine resistance. Thereafter, a comprehensive review of the membrane development is presented. We examine findings reported in research papers and patents, and various methods to achieve SWRO membranes of higher permselectivity, boron rejection, and chlorine resistance as well as lower fouling propensity. Key insights from the membrane industry are also furnished. Then, we put together an outlook, featuring our perspectives on SWRO membrane development. Empirical data in this review are collated into an upper-bound relationship, which is tailored specifically for SWRO membranes and expected to provide benchmarking for future SWRO membrane development. Since the traits of SWRO membranes are unique from those of brackish water RO (BWRO) membranes, we also distinguish the methods used for SWRO membrane fabrication to help zero in on the correct strategies, and provide insights for advancing new membrane designs. Overall, this review sums up the current state-of-the-art SWRO membranes, looking at the array of fabrication methods used thus far, and putting into perspective critical strategies to realize the next-generation TFC membranes that can address the future demands of SWRO and deliver a more competitive desalination process. [Display omitted] • Recent advances in SWRO membrane are collated from papers and industrial patents. • Current status and future outlook of SWRO membrane industry are discussed. • A permselectivity upper bound is established specifically for SWRO membranes. • The upper bound is given by A/B = 46.75 A −1.72 (A/B in bar−1 and A in Lm−2h−1 bar−1). • A roadmap for SWRO membrane fabrication is proposed (short/long-term strategies). [ABSTRACT FROM AUTHOR]

Although a highly porous support membrane has attracted increasing attention as an alternative to enhance the water permeability of a thin-film composite (TFC) membrane without compromising salt rejection, its feasibility has not ever been tested in seawater desalination. This study explored the availability and potential of a highly porous microstructured (HPμS) support membrane as a support for a seawater reverse osmosis (SWRO) membrane. Our lab-made membranes, TFC-HPμS, exhibited a higher water permeability of 1.62 L m−2 h−1 bar−1 as compared with most of the state-of-the-art SWRO membranes recently reported in the literature, while achieving comparable NaCl rejection (99%) in SWRO test condition (55 bar, 35,000 mg L−1 of NaCl). This excellent performance is thought to stem from the HPμS support endowing a TFC membrane with comparable mechanical properties to that of existing support used for conventional SWRO membrane and shortened effective diffusion pathway of water molecules over the active layer. The robustness and enhanced mechanical strength of the TFC-HPμS membrane are attributed to its narrow and regularly arranged finger-like structure ensuring the even distribution of local stresses, thereby eliminating the presence of stress convergence points. The shortened effective diffusion pathway was estimated to be achieved mainly by less localized surface pores due to the HPμS support's highly porous surface with a larger number of even distributed surface pores. This study potentially opens up another workable pathway in the fabrication of SWRO membranes with enhanced performance without significant sacrifice of the selectivity. • Highly porous microstructured support membrane was used for seawater desalination. • The regularly arranged sublayer enhanced the mechanical strength of the support. • The effective diffusion pathway can be shortened with less localized surface pores. • The tuned TFC membrane exhibited higher permselectivity as compared to the control. • High permeability of 1.62 Lm−2h−1bar−1 (>99% NaCl rejection) was reported in SWRO. [ABSTRACT FROM AUTHOR]