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This study investigates the impacts of hydrogen (H 2) induction along with injected liquid honne biodiesel (BHO)/uppage biodiesel (BUO) as secondary pilot fuel in diesel engine. The effects of compression ratio (CR), hydrogen fuel flow rate (HFR) and different combustion chamber shapes in dual fuel (DF) mode were investigated. In the first phase of experiments, the effects of three different CR (15.5, 16.5, and 17.5) on engine efficacy and emission were presented. In the second phase, the effects of three HFR (0.1, 0.17, and 0.24 kg/h) on engine efficacy and emission, as well as the maximum possible HFR were reported. In the last phase, performance with different combustion chambers i.e., Hemispherical Combustion Chamber (HCC), Toroidal Reentrant Combustion Chamber (TRCC), and Toroidal Combustion Chamber (TCC) at maximum possible CR and HFR was highlighted. The study revealed that for knock free operation of the DF engine, the highest probable HFR was 0.24 kg/h at a CR of 17.5, fuel IT of 27obefore top dead center (bTDC) and injector opening pressure (IOP) of 250 bar. The toroidal re-entrant combustion chamber (TRCC) shape yielded 8%–12% better brake thermal efficiency (BTE) with lower emissions but 20–29% higher oxides of nitrogen (NOx) at 80% load in DF mode as contrasted to the single CI mode. Both peak pressure (PP) and heat release rate (HRR) were 12–15% higher. Response surface methodology (RSM) was used to design the experiments and to carry the optimization process. Artificial Neural Network (ANN) was used to forecast the performance and emission behaviors of the test engine. The findings demonstrated that RSM and ANN were excellent modelling techniques with good accuracy. In addition, ANN's prediction performance (R2 = 0.975 for BTE) was somewhat better than RSM's (R2 = 0.974 for BTE). Both the techniques were found to be successful in terms of agreement with experimental findings with ratios varying from 95% to 98% respectively. The prediction of BTE and NOx was also carried using different machine learning algorithms. It can be seen that R2 value for these models were slightly lower than ANN and RSM models indicating good predicting capability of ANN modelling. • Hydrogen induction along with liquid honne biodiesel (BHO)/uppage biodiesel (BUO) as secondary pilot fuel. • Compression ratio, hydrogen fuel flow rate and different combustion chamber shapes in dual fuel (DF) mode. • Toroidal re-entrant combustion chamber (TRCC) shape yielded better 8%–12% BTE with lower emissions. • 20%–29% higher oxides of nitrogen (NOx) at 80% load in DF mode was obtained as contrasted to the single CI mode. • ANN and RSM models predict the performance and emission values having 95% accuracy compared to experimental findings. [ABSTRACT FROM AUTHOR]

Hydrogen has been identified as a clean and renewable energy source that has a significant potential to replace fossil fuels. The effective production of hydrogen on a commercial scale, however, presents a vital obstacle in today's world. Water splitting electrolysis, which offers high energy conversion and storage capabilities, has emerged as a promising approach for achieving the efficient hydrogen production to address this issue. This experimental research focuses on the production of hydrogen-oxygen gas through the electrolysis process. HHO gas provides promising benefits in terms of better combustion and lower emissions. Therefore, it also focuses on how best HHO gas can be utilized in diesel engines to improve the performance and to reduce the emissions. HHO gas produced at 60 L per hour through electrolysis process is mixed with air in a mixing chamber. Also, Palm munja methyl ester of 10% and diesel fuel of 90% was volumetrically blended to get B10 biodiesel. Therefore, totally four test fuels (Diesel, Diesel + HHO, B10, and B10 + HHO) were tested on a single-cylinder Kirloskar water-cooled direct injection diesel engine under different engine speeds ranging from 1447 to 1550 rpm. The engine injector pressure was varied from 200, 220, and 240 bar during the experiments with an interval of 20 bar. The engine has been modified for hydrogen and oxygen inlet at the entrance manifold 6 cm away at an angle of 30°. The results shows that at 200 bar injection pressure with B10 + HHO blend exhibits better performance and released lower emissions. The performance results also show that the brake thermal efficiency was improved up to 14.16%, and the brake power was increased by 3.22%, while the brake-specific fuel consumption is reduced by 11.53%. The emission results show that CO, HC, NOx, and CO 2 emissions were reduced by 20.87%, 11.47%, 1.96%, and 5.22%, respectively. Therefore, it can be concluded that B10 + HHO provides better performance and the lowest emissions compared with other blends. • Hydroxyl gas HHO gas was produced by the electrolysis process. • Produced HHO gas introduced to the diesel engine. • Performed the variation of injection pressure and engine loads. • Detailed discussion on the engine performance, and emission behaviours. [ABSTRACT FROM AUTHOR]