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This study demonstrated the applicability of a nondestructive microwave testing method for the long-range inspection of pipe inner surfaces. Experimental verifications were conducted using pipes with lengths of 19–26.5 m, inner diameters of 11, 19, or 39 mm, and made of either brass or austenitic stainless steel. Microwaves were emitted from a probe attached to one of the pipe ends, and the reflections due to full circumferential wall thinning 50 mm in length and 1 mm in depth situated at various distances from the end were measured. The frequency range and the probe characteristics were decided so that microwaves propagating only in TM 01 mode affect signals. After signal processing to compensate for microwave dispersion, the measured signals showed clear reflections caused by wall thinning situated 23.5 m from the pipe end at which microwaves were emitted. This study also discussed the attenuation of microwave reflection with the distance between a probe and wall thinning. The experimental results agreed well with a theoretical model describing the attenuation of microwave propagating inside a pipe, although the model did not consider the reflection of microwaves due to a flaw, the dependence of the reflection on the frequency of microwaves, or mode conversion of the microwave due to the reflection. The agreement revealed that not only frequency but also the inner diameter, electromagnetic property, and surface roughness of a pipe are needed to evaluate the length of the pipe that can be inspected by the method. [ABSTRACT FROM AUTHOR]

• Microwaves in TM 01 mode are useful for detecting multiple thinning defects. • Two defects in a metal pipe were located in a single measurement. • A 1 mm deep flaw does not hamper the detection of other flaws behind that. In this study, the applicability of a nondestructive method using microwaves to the detection of multiple pipe wall thinning defects was investigated. In numerical simulation, a single full circumferential defect was introduced into a straight pipe of 19 mm inner diameter, and the effect of the defect on transmitted waves was investigated. The transmitted energy ratio of the TM 01 mode to the emitted wave was found to be 93% in average even in the presence of a 1-mm depth thinning. After that, experimental measurements were performed using a flanged brass tube with two artificial thinning defects. By applying signal processing to the measured S -parameters, clear reflections from the two defects were observed. By comparing the signals, we confirmed that the first full circumferential defect provides at most 12% amplitude attenuation of the reflected signal from the second defect, which should be related to the distance and size of the defects. [ABSTRACT FROM AUTHOR]