• Disentangle interphase inhibition mechanism of sodium borate for carbon steel. • Elucidation of the 3D structured stable double-layer Fe 2 O 3 /FeBO 3 passive oxide film. • Na 2 B 4 O 7 present a physicochemical adsorption process, which follows Freundlich isotherm. • Inhibition efficiency 86.3 % Na 2 B 4 O 7 ability to form a stable Fe–B–O interphase passive oxide film. • Mott-Schottky analysis revealed Na 2 B 4 O 7 produced less defective, and compact passive film. Sodium borate (Na 2 B 4 O 7) corrosion inhibition mechanism was studied on carbon steel rebars in 0.6 mol/L Cl– simulated concrete pore solution (SCPS) at different temperatures and concentrations. Electrochemical testing including cyclic potentiodynamic polarization (CPP), electrochemical impedance spectroscopy (EIS), and Mott–Schottky plots were utilized to understand the influence of inhibitor concentration and temperature on the thermodynamics of the adsorption and activation processes. It was found Na 2 B 4 O 7 imparts corrosion protection due to the formation of a 3D Fe–B–O stable interphase passive film, achieving an inhibition efficiency up to 86%. This can be attributed to the film having a lower donor current density and less vacancies, according to the Mott–Schottky tests. The formed interphase passive film was more stable and compact with less point defects compared to the blank due to Na 2 B 4 O 7 adsorption, this phenomenon was substantiated using the atomic packing factor, film thickness, and Mott–Schottky plots. It was revealed, using adsorption isotherms, that Na 2 B 4 O 7 interacted with the surface via physiochemical adsorption, creating a thinner/compact passive film composed of a rhombohedral calcite-type structure. SEM, XRD, and XPS were used to illustrate that Na 2 B 4 O 7 aides in the formation of a stable double-layered net structure Fe 2 O 3 /FeBO 3 passive oxide film. Finally, an interphase corrosion inhibition mechanism of Na 2 B 4 O 7 was proposed. [ABSTRACT FROM AUTHOR]