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High-purity melting is critical for casting metallic glass components, which would be achieved by developing the induction skull melting (ISM) technology used in casting process. The melting process of metallic glass components during ISM is urgently desired to be understood, which is rare so far. Based on this, a full-scale coupling simulation model for ISM technology with finite element method (FEM) was proposed, which contains all physical fields engaged in the melting processes. Furthermore, the metallic glass melting process was experimentally and numerically investigated based on the full-scale coupling model. The distribution of the multi-physics field within the charge was elaborated based on the numerical simulation results, especially electromagnetic field contribution, heat transfer, meniscus shape and melt reflux zone. Furthermore, due to its high viscosity, a long holding time to improve melt homogeneity is necessary for metallic glass melt. The chief aim of this work is to understand of induction melting process for melting amorphous master alloys using induction skull melting technology and to provide a foundation for the casting method to form bulk metallic glasses. [ABSTRACT FROM AUTHOR]

The effects of trace Fe-doping on the magnetic and magnetocaloric performances of Gd-based metallic microfibers were systematically and detailedly investigated in this article. Experimental results indicated that the Gd-based microfibers prepared by the rotated-dipping process are uniform and continuous, with typically amorphous structure characteristics and favorable thermal stability. Curie temperature T C of Gd-based amorphous microfibers increases with the rising of Fe content, and the T C of GdAlCoFe3 microfibers is the highest at 128.7 K (relatively increased by 15.3 K than before doping). Among the general magnetic performance indicators, the saturation magnetization M s of GdAlCoFe2 microfibers reaches a peak at 264.04 emu/g. Furthermore, the values of magnetocaloric performance indexes of Gd-based amorphous microfibers increase firstly and then decrease with the rising of Fe-doping amount. When the external magnetic field H ex = 50,000 Oe, the maximum magnetic entropy change -Δ S m max, refrigeration capacity RC and relative cooling power RCP of GdAlCoFe1 microfibers are 10.33 J/kg·K, 748.22 J/kg and 1006.90 J/kg, which increased by 0.07 times, 0.13 times and 0.16 times, respectively than before Fe-doping (namely -Δ S m max = 9.68 J/kg·K, RC = 663.79 J/kg, RCP = 871.73 J/kg). From the perspective of microstructural changes, Fe-doping results in the formation tendency of atomic clusters and nanocrystals in micro-regions, the orderly orientation of atoms appears, and the magnetic anisotropy increases accordingly. In addition, the 3d electron layer of the doped Fe element in Gd-Al-Co-Fe quaternary alloy system enhances the RKKY indirectly exchange coupling interaction and changes the state of magnetic entropy, which in turn leads to an increase in Curie temperature and an improvement in magnetocaloric performance. Since RC and RCP are the main indicators in engineering applications, the GdAlCoFe1 amorphous microfibers can be selected as a low-temperature magnetic refrigeration working medium to provide technical guarantee for the application of magnetic refrigeration technology. In comparison to Fe-doped Gd-based amorphous microfibers, # GdAlCoFe1 microfibers have enhanced magnetocaloric properties by coactions of atomic arrangement ordering transformation (AAOT) and magnetic moment ordering transformation (MMOT). Image 1 • Influence of Fe-doping amounts on the magnetocaloric properties was investigated systematically. • MCE properties of # GdAlCoFe1 amorphous fibers were enhanced effectively. • Interaction mechanism was illustrated from the perspective of atomic arrangement and magnetic moment ordering transformation. [ABSTRACT FROM AUTHOR]