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Bringing solid-state lithium batteries to market is a challenge; in part because their fabrication requires a technically difficult step of solid-electrolyte separator assembly, and because thus far, solid-state cells have only cycled under high pressure. Here, we address both these bottlenecks by assembling lithium-ion batteries based on the argyrodite Li 6 PS 5 Cl as the electrolyte using standard coating processes. Moreover, we upscaled to 10 cm2 pouch cells in a dry room by a double casting technique, thanks to the use of fluorine-free polyisobutene as the binder and nanosilicon and LiNi 0.6 Mn 0.2 Co 0.2 O 2 (NMC622) respectively as the anode and cathode active materials. Electrode casting is shown to significantly improve the cycling stability when compared to the conventional pelletizing process. The all-coated pouch cells, cycled at a pressure as low as 1 MPa over 160 cycles, show a better capacity retention than the pelletized cells cycling under >100 MPa. The higher performance of the sheet-type cell is thought to originate in the better densification and homogeneity of the cell, attested by its low resistance. [Display omitted] • Si-NMC pouch cells with Li 6 PS 5 Cl solid electrolyte. • Both electrodes and separator casted via conventional ink coating process. • Cell scaled up from 0.4 cm2 (pelletized cell) to 10 cm2 (all-coated pouch cell). • The coating process improved long-term stability. • Pouch cells cycled under 1 MPa perform better than pelletized cells at 127 MPa. [ABSTRACT FROM AUTHOR]

Thanks to their high ionic conductivity and appropriate mechanical properties, sulfide-based solid electrolytes (SSE) are increasingly studied for a use in all-solid-state batteries (ASSBs). Silicon is abundant, non toxic and has a high theoretical capacity, and therefore is a promising active material in ASSBs. We first study the compatibility between two different solid electrolytes with similar ionic conductivity, Li 10 SnP 2 S 12 (LSnPS) and Li 6 PS 5 Cl (LPSCl), and micron-sized silicon based anode. LPSCl appears to be less reactive than LSnPS and it is then used to determine the most appropriate silicon size and shape for efficient cycling. Two silicon materials are compared, micron-sized silicon particles (μSi) and silicon nanowires (SiNWs). Energy Dispersive X-ray spectroscopy (EDX) mapping of the composite powders shows a better dispersion of the SiNWs in the LPSCl matrix. Galvanostatic cycling and Electrochemical Impedance Spectroscopy (EIS) measurements highlight the greater compatibility of SiNWs compared to μSi in ASSBs with a high specific delithiation capacity of 2600 mAh/g Si at the first cycle, while limiting the polarization and maintaining a relatively stable lithiation mechanism during cycling. [Display omitted] • Comparing solid electrolytes Li 10 SnP 2 S 12 and Li 6 PS 5 Cl for reactivity to Si. • Thinner SEI formed on Si nanowires. • Si nanowires more suitable for ASSB cycling than micron-sized Si. [ABSTRACT FROM AUTHOR]

Abstract Herein we report the successful use of a polyisoindigo derivative (P(iso)) as a new conductive binder inside electrode formulations containing silicon nanoparticles covered with a carbon shell (Si@C) for Li-ion batteries. The expected role of the carbon shell is to stabilize the Solid Electrolyte Interphase layer (SEI) to prevent it from cracking under nanoparticle volume variations during lithiation processes. The P(iso) conducting polymer is used to act both as mechanical binder and n-type conductive component in replacement of usual carbonaceous additive materials. Ultimately, the cumulative contributions of both materials inside a two-electrode component formulation (Si@C P(iso)) aim to address the stability drawbacks commonly faced by silicon electrodes. Physico-chemical characterizations revealed that the Si@C nanoparticles are uniformly embedded inside the polymeric matrix. Electrochemical measurements in half-cells clearly show the formation of Li Si alloys during cycling. Moreover specific capacities up to 1400 mAh/g with a remarkable stability until 500 cycles have been achieved, proving this conductive polymer to be a valid alternative to classical polymeric binders mixed with carbonaceous additives. These very promising results highlight the use of this polyisoindigo family as new conductive binders inside Si@C electrode formulations for Li-ion battery applications. Highlights • Synthesis of a polyisoindigo derivative (P(iso)) by Yamamoto cross-coupling. • Characterization of the (P(iso)) as a new conductive binder with Si@C nanoparticles. • High stability of the Si@C P(iso) electrode (1400 mAh/g) over 500 cycles. • Higher capacity retention for Si@C P(iso) electrode than Si@C/CMC/CB electrode. [ABSTRACT FROM AUTHOR]

Core-shell silicon-carbon nanoparticles are attractive candidates as active material to increase the capacity of Li-ion batteries while mitigating the detrimental effects of volume expansion upon lithiation. However crystalline silicon suffers from amorphization upon the first charge/discharge cycle and improved stability is expected in starting with amorphous silicon. Here we report the synthesis, in a single-step process, of amorphous silicon nanoparticles coated with a carbon shell (a-Si@C), via a two-stage laser pyrolysis where decomposition of silane and ethylene are conducted in two successive reaction zones. Control of experimental conditions mitigates silicon core crystallization as well as formation of silicon carbide. Auger electron spectroscopy and scanning transmission electron microscopy show a carbon shell about 1 nm in thickness, which prevents detrimental oxidation of the a-Si cores. Cyclic voltammetry demonstrates that the core-shell composite reaches its maximal lithiation during the first sweep, thanks to its amorphous core. After 500 charge/discharge cycles, it retains a capacity of 1250 mAh.g −1 at a C/5 rate and 800 mAh.g −1 at 2C, with an outstanding coulombic efficiency of 99.95%. Moreover, post-mortem observations show an electrode volume expansion of less than 20% and preservation of the nanostructuration. [ABSTRACT FROM AUTHOR]