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This work evaluates a new eco-friendly surface treatment method for coir fibres based on sodium bicarbonate (NaHCO3). The fibres are treated with 10 wt% NaHCO3 solution for different periods of time (24, 96 and 168 h). A 2141 Full Factorial Design is established to investigate the effect of the type of matrix (epoxy and polyester) and treatment time (24, 96 and 168 h) on the mechanical properties of coir fibre composites. X-Ray diffraction (XRD) analysis reveals that the treatment does not promote a complete change of cellulose-I into cellulose-II. However, the degradation of hemicellulose and pectin of the fibre surface is evidenced by the thermogravimetric (TGA) curves. The chemical treatment contributes to increase the fibre density and to reduce its thermal stability. Single fibre tensile tests reveal a gradual increase in the elastic modulus attributed to the treatment time factor. Epoxy composites presented higher tensile and flexural strength in comparison to polyester composites, which exhibit higher tensile and flexural modulus. The alkaline treatment does not affect the mechanical strength of the composites. However, higher tensile and flexural moduli are obtained when the treatment time increases to 96 or 168 h. The proposed treatment proves to be feasible and efficient to increase the stiffness of coir fibre composites, besides being less damaging to the environment after disposal when compared to strongly alkaline solutions such as NaOH.

A full factorial design (2 231 ) has been used to investigate the effect of the use of sodium hydroxide fibre treatment, Portland cement and uniaxial pressure on the physical and mechanical properties of hybrid short coir fibre reinforced composites (HSCoirFRCs). The response variables considered in this work were the apparent density, porosity, tensile and flexural strength , the modulus of elasticity and the Charpy impact resistance. The alkali treatment contributed not only to reduce the apparent porosity , but also to increase the mechanical properties of the HSCoirFRCs. A reduction of the impact resistance and an increase of the apparent density was also identified after treatment. Cold pressing significantly affected the physical and mechanical properties of the HSCoirFRCs. Higher pressure levels enhanced the wettability of the fibres and, consequently, the mechanical performance of the composites. The incorporation of cement microparticles as a second reinforcement phase was however not effective, leading to decreased strength and an increased apparent density of the materials. The HSCoirFRC structure can be considered an economical and sustainable alternative for future secondary structural parts in lightweight transport applications.

The hybrid configuration of bio-reinforced composites has established a new extended boundary for the development of pro-ecological technologies due to light weight, moderate specific strength, low cost, environmental benefits, and potential applications of natural components. This work investigates the physical and mechanical properties of hybrid composites made of sisal/glass fibres and Portland cement inclusions. A full factorial design was generated to identify the effects of the stacking sequence and cement particles on the flexural strength, flexural stiffness, apparent density, apparent porosity and water absorption of the composites. The significant contributions of these main factors and their interactions were determined via Design of Experiments (DoE) and Analysis of Variance (ANOVA). The fracture features and damage mechanisms of hybrid composite were also reported. The inclusion of cement microparticles led to an increased apparent porosity, as well as enhanced water absorption, flexural stiffness and flexural strength of the hybrid composites. The mechanical properties were strongly dependent on the fibre stacking sequence, which accounts for approximately 98% of the effects observed. Moreover, the stacking sequence affected the damage mechanism of the bio-composites. Finally, the replacement of glass fibres by unidirectional sisal reinforcements may potentially improve the specific properties in structural applications with an environmental sustainable footprint.

Surface modification induced by sodium carbonate on coir fibres was studied in view of its application as a reinforcing agent in polyester and epoxy polymer fibre-reinforced composites. Coir fibres were treated with a 10 wt% sodium carbonate solution for different periods of time (24, 96 and 168 h) at room temperature. The surface treatment was evaluated by scanning electron microscopy, X-ray diffraction and thermogravimetric analysis. Tensile, flexural and impact properties of treated and untreated coir fibre-reinforced composites were compared. Coir-reinforced epoxy and polyester composites were manufactured by the uniform dispersion of randomly oriented coir fibres within the polymeric matrix. Tensile and flexural modulus of coir-reinforced polyester composites increased nearly 28% and 25%, respectively after 96 h of coir treatment. An analogous increase of 31% and 17% was obtained for coir-reinforced epoxy composites. In addition, coir-polyester composites achieved superior tensile (∼17%) and flexural (∼5%) modulus and impact strength (∼193%) compared with coir-epoxy-derived composites. In contrast, coir-epoxy composites led to superior tensile and flexural strength. The experimental results revealed that sodium carbonate solution effectively removes hemicellulosic compounds, promotes swelling and increases superficial roughness of the fibres, improving the mechanical properties (modulus and strength) of the coir-reinforced composites studied.

This work investigates the effect of using functionalised poly-diallyldimethylammonium chloride (PDDA) silica micro and nanoparticles on the apparent density, tensile and flexural strength and modulus of hybrid glass fibre reinforced composites. The work is carried out using a Design of Experiment (DoE) approach on a population of 60 composite specimens produced according the size of the nanoparticles and their weight fraction. A 2% of weight fraction of functionalised silica nanoparticles is shown to reduce the flexural strength and density of the composites, but to maximise significantly both the tensile, flexural modulus and tensile strength of the hybrid glass fibre materials.