98 results on '"Mitsuo Niinomi"'
Search Results
2. A comparative study on the machinability of β-type novel Ti29Nb13Ta4.6Zr (TNTZ) biomedical alloys under micro-milling operation
- Author
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Kubilay Aslantas, Bilge Demir, Ahmet Serdar Guldibi, Mitsuo Niinomi, and Burak Dikici
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Strategy and Management ,Management Science and Operations Research ,Industrial and Manufacturing Engineering - Published
- 2023
3. A strategy to regulate the yield ratio of a metastable high Zr-containing β titanium alloy: Synergistic effects of the β domain, β stability and β/α interfaces by varying the α phase content
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Xiaoli Zhao, Rongxin Zhu, Wenke Song, Lei Meng, Mitsuo Niinomi, Takayoshi Nakano, Nan Jia, and Deliang Zhang
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Mechanics of Materials ,Mechanical Engineering ,Materials Chemistry ,Metals and Alloys - Published
- 2023
4. Hydroxyapatite coating on titanium alloy TNTZ for increasing osseointegration and reducing inflammatory response in vivo on Rattus norvegicus Wistar rats
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Gunawarman, Djong Hon Tjong, Mitsuo Niinomi, Dian Juliadmi, Nuzul Ficky Nuswantoro, Netti Suharti, Jon Affi, Hidayatul Fajri, and Menkher Manjas
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010302 applied physics ,Materials science ,Biocompatibility ,Process Chemistry and Technology ,Titanium alloy ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,Bone tissue ,01 natural sciences ,Osseointegration ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,Electrophoretic deposition ,medicine.anatomical_structure ,Coating ,In vivo ,0103 physical sciences ,Materials Chemistry ,Ceramics and Composites ,medicine ,engineering ,Implant ,0210 nano-technology ,Biomedical engineering - Abstract
Hydroxyapatite (HA) coating has been carried out on a titanium alloy Ti–29Nb–13Ta-4.6Zr (TNTZ) to improve the biocompatibility and bioactivity of the alloy in order to attain a high degree of osseointegration and low inflammatory reactions in bone tissue after implantation in orthopedic implant applications. The coating process was carried out using the electrophoretic deposition (EPD) method. TNTZ implants with and without HA coating were installed in the tibia of the Rattus norvegicus Wistar test rats; the test animals were then terminated after two weeks. The degree of osseointegration was measured using a removal torque tester, the Tumor Necrosis Factor-Alpha (TNF-α) level was measured by using the Enzyme-Linked Immunosorbent Assay (ELISA) method, and a histopathological analysis was carried out on the implanted tissue. TNTZ implants with HA coating exhibit significantly higher osseointegration compared to those without HA coating, whereas TNTZ implants without HA coating can trigger significantly higher TNF-α levels. Greater osteogenesis occurs in a bone tissue fitted with TNTZ implants with HA layers. The HA coating on the surface of the TNTZ implant can reduce excessive inflammation, enhance the osteogenesis process, and then improve osseointegration in the bone tissues of test animals. It is also expected to be suitable for orthopedic implant applications.
- Published
- 2021
5. The plasma electrolytic oxidation (PEO) coatings to enhance in-vitro corrosion resistance of Ti–29Nb–13Ta–4.6Zr alloys: The combined effect of duty cycle and the deposition frequency
- Author
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Burak Dikici, Fatma Songur, Mitsuo Niinomi, and Ersin Arslan
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Materials science ,Scanning electron microscope ,Energy-dispersive X-ray spectroscopy ,02 engineering and technology ,Electrolyte ,engineering.material ,010402 general chemistry ,01 natural sciences ,Apatite ,Corrosion ,chemistry.chemical_compound ,Coating ,Materials Chemistry ,Calcium hydroxide ,Surfaces and Interfaces ,General Chemistry ,Plasma electrolytic oxidation ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,0104 chemical sciences ,Surfaces, Coatings and Films ,chemistry ,Chemical engineering ,visual_art ,engineering ,visual_art.visual_art_medium ,0210 nano-technology - Abstract
In this study, the TiO2-matrix coatings including hydroxyapatite (HA) and tricalcium phosphate (TCP) were successfully deposited on the β-type Ti–29Nb–13Ta–4.6Zr alloys by plasma electrolytic oxidation (PEO) process to enhance the in-vitro corrosion resistance of the alloys. An electrolyte containing calcium hydroxide (CaOH) and sodium phosphate dodecahydrate (Na3PO4·12H2O) were used to prepare micro-arc oxidized samples. The effect of duty cycle, deposition frequency, coating thickness, and surface morphologies have been discussed in the view of corrosion phenomena. The coated morphologies were characterized with scanning electron microscopy (SEM) equipped with energy dispersive spectroscopy (EDS). The corrosion behaviors of the coatings were investigated using potentiodynamic polarization scanning (PDS) technique in Ringer's solutions at body temperature. In addition, the immersion tests on the coated and uncoated samples were performed to observe the apatite phase formation on the surface. X-ray diffraction technique (XRD) has been used in order to determination Ca- and P-based phases on the surfaces. It was found that the corrosion rates of the all coated samples were approximately 4–14 times lower than the uncoated TNTZ sample. The highest resistant coating to corrosion was obtained in the oxidized TNTZ samples deposited at 500 Hz with 30% duty cycle by PEO.
- Published
- 2019
6. High-cycle fatigue properties of an easily hot-workable (α+β)-type titanium alloy butt joint prepared by friction stir welding below β transus temperature
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Kazuya Komine, Mitsuo Niinomi, Masaaki Nakai, Hidetoshi Fujii, Yoshiaki Morisada, and Huihong Liu
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010302 applied physics ,Equiaxed crystals ,Materials science ,Mechanical Engineering ,02 engineering and technology ,Welding ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,01 natural sciences ,Fatigue limit ,law.invention ,Mechanics of Materials ,law ,0103 physical sciences ,Ultimate tensile strength ,Butt joint ,Friction stir welding ,General Materials Science ,Composite material ,0210 nano-technology ,Stress concentration ,Tensile testing - Abstract
Friction stir welding (FSW) was applied to a butt joint between the 2-mm-thick plates of an (α+β)-type titanium alloy with high hot workability, Ti-4.5Al-2.5Cr-1.2Fe-0.1C alloy (Ti531C), to obtain defect-free welds. Refined equiaxed grains (equiaxed structure) were obtained and anisotropic mechanical properties of the parent material disappeared by grain subdivision of the α phase during FSW. However, grain diameter and crystal texture of the equiaxed structure remained unchanged during annealing. The tensile strengths of the welded joints with and without annealing were comparable to that of the Ti531C parent plate. However, the elongations of the welded joints were lower than that of the Ti531C parent plate because the stir zones are harder than the base metal, which results in deformation preferentially in the base metal region of the specimens. Tensile testing caused a failure in the base metal region in all welded joints. Annealing improved the high-cycle fatigue strength of the welded joints greatly. However, the high-cycle fatigue strength of the welded joints subjected to annealing was still slightly lower than that of the Ti531C parent plate. Fatigue failure point was in the stir zone or at the boundary between the stir zone and the base metal, which are different from the tensile test. These results imply that failure factors are different between tensile and fatigue tests. The small portion of the isothermal ω phase in the β phase in the stir zone and discontinuous microstructure at the boundary between the stir zone and the base metal were potential stress concentration sites, inducing high-cycle fatigue failure.
- Published
- 2019
7. Phenomenological law and process of α phase evolution in a β-type bio-Titanium alloy TNTZ during aging
- Author
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Yang Liu, Xiu Song, Ran Wang, Lei Wang, Jun Cheng, and Mitsuo Niinomi
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Acicular ,Materials science ,Mechanical Engineering ,Diffusion ,Alloy ,Titanium alloy ,engineering.material ,Condensed Matter Physics ,Surface energy ,Diffusion Anisotropy ,Crystallography ,Mechanics of Materials ,Phase (matter) ,engineering ,Perpendicular ,General Materials Science - Abstract
The growth process of α phase in β-type bio-Titanium alloy TNTZ during aging at 723 K is investigated. The results show that acicular α phase has a Burgers orientation relationship with β matrix of {1−10}β//(0001)α, 〈111〉β//〈11−20〉α. The kinetics equation of acicular α phase length meets l = 333(t-3.95)^0.0764, while the kinetics equation of diameter meets d = 7.50(t-2.83)^0.353. The growth process of α phase can be divided into three stages. During stage I, α phase grows rapidly along both the long direction and the diameter. At beginning of stage I, fine acicular α phase grows with the long direction parallel to each other. Subsequently, α phase grows with another long direction beside the former one in a ‘V-shape’ or in a ‘near perpendicular shape’. During stage II, α phase grows slowly along the diameter, while, the growth along long direction will be gradually restricted with the other α around it. The phase distributes more homogeneously, and present 5 classic possible orientations between α variants. During stage III, α phase grows slowly along the diameter, and stops growing along long direction. The growth of α phase is affected by distortion energy, interface energy and diffusion anisotropy, and it is mainly controlled by Nb diffusion through the ledge riser of the interface between α and β phases.
- Published
- 2021
8. The Ti3.6Nb1.0Ta0.2Zr0.2 coating on anodized aluminum by PVD: A potential candidate for short-time biomedical applications
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M. Zarka, Mitsuo Niinomi, Kadri Vefa Ezirmik, Mosab Kaseem, Burak Dikici, and Masaaki Nakai
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Materials science ,Anodizing ,Scanning electron microscope ,Energy-dispersive X-ray spectroscopy ,Adhesion ,engineering.material ,Sputter deposition ,Condensed Matter Physics ,Surfaces, Coatings and Films ,Corrosion ,Contact angle ,Coating ,engineering ,Composite material ,Instrumentation - Abstract
In this study, Ti3.6Nb1.0Ta0.2Zr0.2 based coatings were deposited on anodized and non-anodized aluminum surfaces by PVD. For this purpose, a target for the magnetron sputtering PVD system was prepared from a β-type Ti–29Nb–13Ta–4.6Zr bulk alloy via hot-forgings. Surface morphologies and elemental composition analysis of the TNTZ-based PVD coatings were conducted using scanning electron microscopy attached with an energy dispersive spectroscopy incorporated (SEM-EDS). A micro-scratch and hardness tester was used to evaluate the adhesion and mechanical properties of the deposited coatings. The contact angle and electrochemical corrosion measurements were applied to assign the wettability levels and potential usability of the coated surfaces under in-vitro conditions. Also, the corrosion resistance of the coatings was compared with commercial Ti and Ti6Al4V alloys. The results showed that the coated surfaces were exhibited a hydrophilic behavior and adequate in-vitro resistance in simulated body fluids (SBF). Besides, the TNTZ coatings on anodized surfaces were presented different cracking mechanisms and higher adhesion resistance than that of their non-anodized surfaces. The reason for the behavior has been discussed in the present study.
- Published
- 2021
9. Metastable Zr–Nb alloys for spinal fixation rods with tunable Young’s modulus and low magnetic resonance susceptibility
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Mitsuo Niinomi, Xiaoli Zhao, L. Li, Masaaki Nakai, C. Suryanarayana, and D.L. Zhang
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Materials science ,Niobium ,Alloy ,Biomedical Engineering ,Young's modulus ,02 engineering and technology ,engineering.material ,010402 general chemistry ,01 natural sciences ,Biochemistry ,Biomaterials ,symbols.namesake ,Elastic Modulus ,Phase (matter) ,Alloys ,Humans ,Composite material ,Ductility ,Molecular Biology ,Metallurgy ,technology, industry, and agriculture ,General Medicine ,equipment and supplies ,021001 nanoscience & nanotechnology ,Microstructure ,Magnetic Resonance Imaging ,Magnetic susceptibility ,Internal Fixators ,0104 chemical sciences ,Magnetic shape-memory alloy ,symbols ,engineering ,Spinal Fractures ,Zirconium ,Deformation (engineering) ,0210 nano-technology ,Biotechnology - Abstract
Good ductility, low magnetic susceptibility, and tunable Young’s modulus are highly desirable properties for materials usage as spinal fixation rods. In this study, the effects of niobium content on the microstructure, magnetic susceptibility, and mechanical properties of Zr– x Nb (13 ≤ x≤23 wt%) alloys were investigated. For the Zr–15Nb and Zr–17Nb alloys, a remarkable increase in Young’s modulus was achieved due to the occurrence of deformation-induced ω phase transformation. This was the result of the competition of two factors associated with the Nb content: an increase of the stability of β phase and a decrease of the amount of athermal ω phase with increasing Nb content. When the Nb content was 15% or 17%, the amount of deformation-induced ω phase was maximum. Moreover, the magnetic susceptibility decreased with the deformation-induced β → ω phase transformation, and the Zr–17Nb alloy with apparent kink bands exhibited a smaller amount of springback than the Zr–15Nb alloy with {3 3 2} 〈1 1 3〉 mechanical twins. Furthermore, the ions released from the Zr– x Nb alloys in accelerated immersion tests were at a very low level. The combination of low initial Young’s modulus, and its remarkable variation induced by deformation, low magnetic susceptibility, good ductility, and smaller springback make the Zr–17Nb alloy a potential candidate for spinal fixation rods. Statement of Significance For the rods of spinal fixation devices, it is important but difficult to lower the springback for bending formativeness while keeping the low initial Young′s modulus for biocompatibility and lower the magnetic susceptibility for postoperative examination simultaneously. In this study, Zr–17Nb alloy was successfully developed via deformation-induced ω phase transformation during loading, simultaneously meeting the abovementioned properties for spinal fixation rods.
- Published
- 2017
10. Deformation-induced ω-phase transformation in a β-type titanium alloy during tensile deformation
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Masaaki Nakai, Hidetoshi Fujii, Huihong Liu, Mitsuo Niinomi, and Ken Cho
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010302 applied physics ,Materials science ,Strain (chemistry) ,Mechanical Engineering ,Metallurgy ,Alloy ,Metals and Alloys ,Titanium alloy ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,01 natural sciences ,Stress (mechanics) ,Mechanics of Materials ,Transmission electron microscopy ,Phase (matter) ,0103 physical sciences ,Ultimate tensile strength ,engineering ,General Materials Science ,Deformation (engineering) ,Composite material ,0210 nano-technology - Abstract
Deformation-induced ω-phase transformation during tensile deformation was investigated in the developed spinal-support alloy, Ti-9Cr-0.2O. Both preferential single-variant ω transformation along its [0001] direction and growth and/or assembling of uniformly distributed ω particles undergo in the alloy during tensile deformation. It is confirmed that this deformation-induced ω-phase transformation can be triggered by elastic strain or stress without plastic deformation. Furthermore, a re-orientation process works for this transformation; that is, the ω1 variant may re-orientate into the ω2 variant via {001} ⟨110〉 twinning-type mechanism probably related to the external loading condition and the orientations of ω and β phases.
- Published
- 2017
11. Enhancing the durability of spinal implant fixture applications made of Ti-6Al-4V ELI by means of cavitation peening
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Masaaki Nakai, Osamu Takakuwa, Hitoshi Soyama, Kengo Narita, Mitsuo Niinomi, and Kazuhiro Hasegawa
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Materials science ,Mechanical Engineering ,Laser peening ,Metallurgy ,Peening ,Fretting ,02 engineering and technology ,021001 nanoscience & nanotechnology ,Shot peening ,Industrial and Manufacturing Engineering ,020303 mechanical engineering & transports ,0203 mechanical engineering ,Mechanics of Materials ,Residual stress ,Modeling and Simulation ,Cavitation ,Indentation ,Hardening (metallurgy) ,General Materials Science ,0210 nano-technology - Abstract
The surface treatment technology known as ‘cavitation peening’ was employed in this study in order to enhance the durability of spinal implant fixture applications, which are subject to fretting fatigue. Cavitation peening can be realized by a technique in which a high-speed water jet is injected into water through a nozzle. It utilizes a phenomenon by which surface impacts due to collapsing cavitation bubbles induce work-hardening by introducing residual compressive stress near the surface. A fretting fatigue test was conducted on a spinal implant rod made of Ti-6Al-4V ELI in accordance with the ASTM F1717 standard, which is the established method for testing spinal implants after they are treated by cavitation peening. The residual stress was evaluated by using X-ray diffraction analysis. The hardness over the cross-sectional area was also measured using an indentation test. The obtained results show that cavitation peening drastically improves the fretting fatigue properties of spinal implant fixtures by as much as 2.2 times compared to untreated ones. This can be attributed to a significant increase in the hardness from 5.0 to 9.6 GPa and a high compressive residual stress of over 600 MPa induced by cavitation peening.
- Published
- 2016
12. A systematic study of β-type Ti-based PVD coatings on magnesium for biomedical application
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Hakan Yilmazer, M. Zarka, Burak Dikici, Kadri Vefa Ezirmik, Masaaki Nakai, and Mitsuo Niinomi
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010302 applied physics ,Materials science ,Magnesium ,Simulated body fluid ,chemistry.chemical_element ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,Microstructure ,01 natural sciences ,Surfaces, Coatings and Films ,Corrosion ,Contact angle ,Coating ,chemistry ,Physical vapor deposition ,0103 physical sciences ,engineering ,Wetting ,Composite material ,0210 nano-technology ,Instrumentation - Abstract
A non-toxic and non-allergic β-type Ti–29Nb–13Ta-4.6Zr (hereafter abbreviated as TNTZ) target material was prepared by the vacuum arc-melting process and then hot-forged, successfully. The TNTZ target has been deposited on the pure magnesium (Mg) and AZ31 Mg alloys by the physical vapor deposition (PVD) method. The characterization of the coatings was carried out by using SEM, EDS, AFM, and XRD techniques. The coating adhesion and its hardness were determined by scratch and Vickers tests, respectively. The corrosion resistance of the coatings was analyzed in simulated body fluid (SBF) under in-vitro conditions. Also, the coating wettability was compared by contact angle measurements. The results showed that the coatings had a very dense columnar and compact microstructure. The grain sizes were calculated between 20 and 40 nm, and the porosity of the coating was about 8.5% (±1.5). The hydrophilicity of the Ti-based PVD coating was better than the uncoated Mg. The failure mechanism of the coating during the scratch test was formed as conformal cracks. The in-vitro corrosion tests indicated that the Ecorr values of the TNTZ coated pure Mg and AZ31 alloy were nobler about 400 mV than the uncoated Mg-based samples. At the intensive stage of the corrosion, remarkable corrosion products, grown pits, and deep cracks were also observed on TNTZ-based coating layers due to the heavy corrosion attacks in SBF.
- Published
- 2021
13. Influence of oxygen on omega phase stability in the Ti-29Nb-13Ta-4.6Zr alloy
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Masaaki Nakai, Mandana Hendrickson, Peeyush Nandwana, Talukder Alam, Rajarshi Banerjee, Mitsuo Niinomi, and Deep Choudhuri
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Materials science ,Annealing (metallurgy) ,Alloy ,Analytical chemistry ,chemistry.chemical_element ,02 engineering and technology ,Atom probe ,engineering.material ,01 natural sciences ,Omega ,Oxygen ,law.invention ,law ,0103 physical sciences ,General Materials Science ,010302 applied physics ,Mechanical Engineering ,technology, industry, and agriculture ,Metals and Alloys ,Titanium alloy ,equipment and supplies ,021001 nanoscience & nanotechnology ,Condensed Matter Physics ,chemistry ,Mechanics of Materials ,Volume fraction ,engineering ,0210 nano-technology ,Powder diffraction - Abstract
The effect of oxygen on stability of isothermal omega precipitates in Ti-29Nb-13Ta-4.6Zr was examined using X-ray powder diffraction, transmission electron microscopy, and atom probe tomography. Two alloys with 0.1 and 0.4 mass% oxygen were subjected to single step, and two-step annealing heat-treatments to respectively promote omega and alpha formation. After second step annealing, large volume fraction of omega precipitates was retained in 0.4 mass% O alloy while mainly alpha phase was observed in TNTZ-0.1O. The enhanced stability of omega in the higher oxygen containing TNTZ alloys questions the conventionally accepted understanding that oxygen destabilizes the omega phase in titanium alloys.
- Published
- 2016
14. Adhesive strength of bioactive oxide layers fabricated on TNTZ alloy by three different alkali-solution treatments
- Author
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Ken Cho, Kiyoshi Okada, Masaaki Nakai, Junko Hieda, Mitsuo Niinomi, Nobuhiro Matsushita, Ken-ichi Katsumata, and E. Takematsu
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Materials science ,Surface Properties ,Niobium ,Alloy ,Biomedical Engineering ,Oxide ,Tantalum ,02 engineering and technology ,Substrate (electronics) ,Alkalies ,engineering.material ,Electrochemistry ,01 natural sciences ,Hydrothermal circulation ,Biomaterials ,chemistry.chemical_compound ,Adhesives ,Tensile Strength ,Materials Testing ,0103 physical sciences ,Composite material ,Titanium ,010302 applied physics ,Biomaterial ,Oxides ,021001 nanoscience & nanotechnology ,Alkali metal ,chemistry ,Mechanics of Materials ,engineering ,Zirconium ,0210 nano-technology ,Layer (electronics) ,Dental Alloys - Abstract
Bioactive oxide layers were fabricated on Ti-29Nb-13Ta-4.6Zr alloy (TNTZ) by three different alkali solution treatments: hydrothermal (H), electrochemical (E), and hydrothermal-electrochemical (HE). The adhesive strength of the oxide layer to the TNTZ substrate was measured to determine whether this process achieves sufficient adhesive strength for implant materials. Samples subjected to the HE process, in which a current of 15mA/cm(2) was applied at 90°C for 1h (HE90-1h), exhibited a comparatively higher adhesive strength of approximately 18MPa while still maintaining a sufficiently high bioactivity. Based on these results, an oxide layer fabricated on TNTZ by HE90-1h is considered appropriate for practical biomaterial application, though thicker oxide layers with many cracks can lead to a reduced adhesive strength.
- Published
- 2016
15. Inhibited grain growth in hydroxyapatite–graphene nanocomposites during high temperature treatment and their enhanced mechanical properties
- Author
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Yi Liu, Hua Li, Mitsuo Niinomi, and Jing Huang
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Materials science ,Graphene ,Annealing (metallurgy) ,Process Chemistry and Technology ,Spark plasma sintering ,02 engineering and technology ,Bioceramic ,010402 general chemistry ,021001 nanoscience & nanotechnology ,Ceramic matrix composite ,01 natural sciences ,0104 chemical sciences ,Surfaces, Coatings and Films ,Electronic, Optical and Magnetic Materials ,law.invention ,Grain growth ,law ,Materials Chemistry ,Ceramics and Composites ,Grain boundary ,Composite material ,0210 nano-technology ,Nanosheet - Abstract
Nanostructured hydroxyapatite (HA)–graphene nanosheet (GN) composites have been fabricated by spark plasma sintering consolidation. Nanostructual evolution of the bioceramic-based composites during further high temperature heat treatment is characterized and enhanced mechanical strength is assessed. GN keeps intact after the treatment and its presence at HA grain boundaries effectively inhibits HA grain growth by impeding interconnection of individual HA grains. Microstructural characterization discloses strong coherent interfaces between GN and the (300) plane of HA crystals. This particular matching state in the composites agrees well with the competitive theoretical pull-out energy for single graphene sheet being departed from HA matrix. The toughening regimes that operate in HA–GN composites at high temperatures give clear insight into potential applications of GN for ceramic matrix composites.
- Published
- 2016
16. Fabrication of low-cost beta-type Ti–Mn alloys for biomedical applications by metal injection molding process and their mechanical properties
- Author
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Yoshinori Itoh, Takayuki Narushima, Mitsuo Niinomi, Ken Cho, Masaaki Nakai, Huihong Liu, Masahiko Ikeda, and Pedro Fernandes Santos
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Materials science ,Fabrication ,Compressive Strength ,Biomedical Engineering ,Crucible ,chemistry.chemical_element ,02 engineering and technology ,Prosthesis Design ,01 natural sciences ,Carbide ,Biomaterials ,Metal injection molding ,Hardness ,Elastic Modulus ,Tensile Strength ,Materials Testing ,0103 physical sciences ,Ultimate tensile strength ,Alloys ,Titanium ,010302 applied physics ,Manganese ,Metallurgy ,021001 nanoscience & nanotechnology ,Microstructure ,chemistry ,Mechanics of Materials ,Elongation ,0210 nano-technology - Abstract
Titanium and its alloys are suitable for biomedical applications owing to their good mechanical properties and biocompatibility. Beta-type Ti–Mn alloys (8–17 mass% Mn) were fabricated by metal injection molding (MIM) as a potential low cost material for use in biomedical applications. The microstructures and mechanical properties of the alloys were evaluated. For up to 13 mass% Mn, the tensile strength (1162–938 MPa) and hardness (308–294 HV) of the MIM fabricated alloys are comparable to those of Ti–Mn alloys fabricated by cold crucible levitation melting. Ti–9Mn exhibits the best balance of ultimate tensile strength (1046 MPa) and elongation (4.7%) among the tested alloys, and has a Young’s modulus of 89 GPa. The observed low elongation of the alloys is attributed to the combined effects of high oxygen content, with the presence of interconnected pores and titanium carbides, the formation of which is due to carbon pickup during the debinding process. The elongation and tensile strength of the alloys decrease with increasing Mn content. The Ti–Mn alloys show good compressive properties, with Ti–17Mn showing a compressive 0.2% proof stress of 1034 MPa, and a compressive strain of 50%.
- Published
- 2016
17. Corrosion behavior, mechanical properties and cell cytotoxity of Zr-based bulk metallic glasses
- Author
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Guoqiang Xie, Xuetao Shi, Zhenhua Dan, Fengxiang Qin, Mitsuo Niinomi, and Baoru Guan
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010302 applied physics ,Amorphous metal ,Materials science ,Mechanical Engineering ,Metallurgy ,Metals and Alloys ,Oxide ,02 engineering and technology ,General Chemistry ,Plasticity ,021001 nanoscience & nanotechnology ,01 natural sciences ,Casting ,Corrosion ,chemistry.chemical_compound ,chemistry ,Mechanics of Materials ,Copper mold ,0103 physical sciences ,Materials Chemistry ,Composite material ,0210 nano-technology ,Corrosion behavior ,Layer (electronics) - Abstract
ZrAlCoNb bulk metallic glasses with different Nb contents were fabricated by copper mold casting. Corrosion behavior, mechanical properties and cell cytotoxity were investigated. The investigated Zr-based bulk metallic glasses exhibit high corrosion resistance due to the enrichment of Zr and Al in the oxide layer. The yield strength of 1975 MPa and a plastic strain of 3.5% for Zr56Al16Co23Nb5 BMG are obtained. The cell viability is improved with increasing of Nb content.
- Published
- 2016
18. Improvement in mechanical strength of low-cost β-type Ti–Mn alloys fabricated by metal injection molding through cold rolling
- Author
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Yoshinori Itoh, Masahiko Ikeda, Masaaki Nakai, Pedro Fernandes Santos, Takayuki Narushima, Huihong Liu, Mohamed Abdel-Hady Gepreel, Mitsuo Niinomi, and Ken Cho
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010302 applied physics ,Titanium carbide ,Materials science ,Mechanical Engineering ,Metallurgy ,Alloy ,Metals and Alloys ,Titanium alloy ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,01 natural sciences ,Grain size ,Carbide ,chemistry.chemical_compound ,chemistry ,Metal injection molding ,Mechanics of Materials ,0103 physical sciences ,Ultimate tensile strength ,Vickers hardness test ,Materials Chemistry ,engineering ,0210 nano-technology - Abstract
In order to develop new low-cost and high-strength β-type titanium alloys, a Ti–13Mn was fabricated by metal injection molding. For improving its tensile strength, Ti–13Mn was subjected to cold-rolling at reduction ratios of 60% and 90%, respectively. The solutionized Ti–13Mn has pores and titanium carbide (Ti carbide) precipitates and consists of a β phase and an athermal ω phase. The porosity of the alloy decreases from 6.1% to 0.01% after cold-rolling at a reduction ratio of 90%. Moreover, during cold-rolling, the Ti carbides are fragmented and a deformation-induced ω phase is formed. The ultimate tensile strength, 0.2% proof stress, Vickers hardness, and Young's modulus of Ti–13Mn increase from 888 MPa to 1852 MPa, from 827 MPa to 1823 MPa, from 279 Hv to 461 Hv, and from 96 GPa to 108 GPa, respectively, after cold-rolling at a reduction ratio of 90%. On the other hand, the elongations of both the solutionized and cold rolled Ti–13Mn are less than 2%. Although the elongation of Ti–13Mn is less than 2%, the tensile strength of the cold rolled Ti–13Mn is extremely high compared with that of existing titanium alloys. This large-improvement in the tensile strength of the cold rolled Ti–13Mn is attributed to the increase in the dislocation density, decrease in grain size, decrease in porosity, and formation of a deformation-induced ω phase.
- Published
- 2016
19. Athermal and deformation-induced ω-phase transformations in biomedical beta-type alloy Ti–9Cr–0.2O
- Author
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Mitsuo Niinomi, Ken Cho, Huihong Liu, and Masaaki Nakai
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010302 applied physics ,Quenching ,Materials science ,Polymers and Plastics ,Condensed matter physics ,Alloy ,Metals and Alloys ,Titanium alloy ,02 engineering and technology ,engineering.material ,021001 nanoscience & nanotechnology ,01 natural sciences ,Electronic, Optical and Magnetic Materials ,Crystallography ,Transmission electron microscopy ,Phase (matter) ,0103 physical sciences ,Ceramics and Composites ,engineering ,Partial dislocations ,Selected area diffraction ,Deformation (engineering) ,0210 nano-technology - Abstract
The alloy Ti–9Cr–0.2O has been developed as a potential material for implant rods used in spinal fixation applications, since it exhibits good mechanical properties and a remarkably “changeable Young's modulus”, which is achieved by suppressing the athermal ω-phase formed upon quenching and enhancing the deformation-induced ω-phase transformation. In this study, athermal and deformation-induced ω-phase transformations in Ti–9Cr–0.2O were investigated systematically by transmission electron microscopy. This was done in order to understand the nature of these ω-phase transformations, as well as the specific functionality—the “changeable Young's modulus”—resulting from them. In solution-treated alloy samples, in addition to ideal ω-structures, structures considered as initial ω-structures associated with incommensurate ω-phase were observed. This might be attributed to the composition heterogeneity, heterogeneity of oxygen distribution, and/or the inhomogeneous distribution of defects such as vacancies and locally strained areas. Following cold rolling, some of the selected area electron diffraction patterns of the alloy showed that the reflections of one ω-variant had increased significantly in intensity while those of the other ω-variant had decreased sharply. This vanishing of one type of variant ω-structures is attributable to two possible mechanisms: (i) a reversal mechanism, under which the particular partial dislocations transform the corresponding ω-variants back into β-phase or (ii) a re-orientation mechanism, according to which the ω-variants unfavorable with regard to the loading direction re-orient and turn into the preferred ω-variants.
- Published
- 2016
20. β-Type titanium alloys for spinal fixation surgery with high Young’s modulus variability and good mechanical properties
- Author
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Huihong Liu, Ken Cho, Mitsuo Niinomi, and Masaaki Nakai
- Subjects
medicine.medical_specialty ,Materials science ,Alloy ,Biomedical Engineering ,Modulus ,Young's modulus ,Work hardening ,engineering.material ,Biochemistry ,Biomaterials ,symbols.namesake ,Elastic Modulus ,Ultimate tensile strength ,medicine ,Humans ,Ductility ,Molecular Biology ,Titanium ,Metallurgy ,technology, industry, and agriculture ,Titanium alloy ,General Medicine ,Internal Fixators ,Spine ,Surgery ,symbols ,engineering ,Chromium Alloys ,Deformation (engineering) ,Biotechnology - Abstract
Along with a high strength, ductility, and work hardening rate, a variable Young’s modulus is crucial for materials used as implant rods in spinal fixation surgery. The potential in this context of Ti–(9, 8, 7)Cr–0.2O (mass%) alloys is reported herein. The microstructural and mechanical properties of the alloys were systematically examined as a function of their chromium content, and the ion release of the optimized alloy was investigated to assess its suitability as an implant material. In terms of the deformation-induced ω-phase transformation required for a variable Young’s modulus, the balance between β-phase stability and athermal ω-phase content is most favorable in the Ti–9Cr–0.2O alloy. In addition, this composition affords a high tensile strength (>1000 MPa), elongation at break (∼20%), and work hardening rate to solution-treated (ST) samples. These excellent properties are attributed to the combined effects of deformation-induced ω-phase transformation, deformation twinning, and dislocation gliding. Furthermore, the ST Ti–9Cr–0.2O alloy proves resistant to metal ion release in simulated body fluid. This combination of a good biocompatibility, variable Young’s modulus and a high strength, ductility, and work hardening rate is ideal for spinal fixation applications. Statement of significance Extensive efforts have been devoted over the past decades to developing β-type titanium alloys with low Young’s moduli for biomedical applications. In spinal fixation surgery however, along with excellent mechanical properties, the spinal-support materials should possess high Young’s modulus for showing small springback during surgery to facilitate manipulation but low Young’s modulus close to bone once implanted to avoid stress shielding. None of currently used metallic biomaterials can satisfy these abovementioned requirements. In the present study, we have developed a novel alloy, Ti–9Cr–0.2O. Remarkably variable Young’s modulus and excellent mechanical properties can be achieved in this alloy via phase transformations and complex deformation mechanisms, which makes the Ti–9Cr–0.2O preferred material for spinal fixation surgery.
- Published
- 2015
21. In vitro biocompatibility of Ti–Mg alloys fabricated by direct current magnetron sputtering
- Author
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Masaaki Nakai, Ken Cho, Mitsuo Niinomi, and Junko Hieda
- Subjects
Calcium Phosphates ,Materials science ,Biocompatibility ,Surface Properties ,Alloy ,Biocompatible Materials ,Bioengineering ,Substrate (electronics) ,Crystal structure ,engineering.material ,Biomaterials ,X-Ray Diffraction ,X-ray photoelectron spectroscopy ,Phase (matter) ,Materials Testing ,Alloys ,Magnesium ,Dissolution ,Titanium ,Photoelectron Spectroscopy ,Metallurgy ,Sputter deposition ,Corrosion ,Chemical engineering ,Mechanics of Materials ,engineering - Abstract
Ti–xMg (x = 17, 33, and 55 mass%) alloy films, which cannot be prepared by conventional melting processes owing to the absence of a solid-solution phase in the phase diagram, were prepared by direct current magnetron sputtering in order to investigate their biocompatibility. Ti and Mg films were also prepared by the same process for comparison. The crystal structures were examined by X-ray diffraction (XRD) analysis and the surfaces were analyzed by X-ray photoelectron spectroscopy. The Ti, Ti–xMg alloy, and Mg films were immersed in a 0.9% NaCl solution at 310 K for 7 d to evaluate the dissolution amounts of Ti and Mg. In addition, to evaluate the formation ability of calcium phosphate in vitro, the Ti, Ti–xMg alloy, and Mg films were immersed in Hanks' solution at 310 K for 30 d. Ti and Mg form solid-solution alloys because the peaks attributed to pure Ti and Mg do not appear in the XRD patterns of any of the Ti–xMg alloy films. The surfaces of the Ti–17Mg alloy and Ti–33Mg alloy films contain Ti oxides and MgO, whereas MgO is the main component of the surface oxide of the Ti–55Mg alloy and Mg films. The dissolution amounts of Ti from all films are below or near the detection limit of inductively coupled plasma-optical emission spectroscopy. On the other hand, the Ti–17Mg alloy, Ti–33Mg alloy, Ti–55Mg alloy, and Mg films exhibit Mg dissolution amounts of approximately 2.5, 1.4, 21, and 41 μg/cm2, respectively. The diffraction peaks attributed to calcium phosphate are present in the XRD patterns of the Ti–33Mg alloy, Ti–55Mg alloy, and Mg films after the immersion in Hanks' solution. Spherical calcium phosphate particles precipitate on the surface of the Ti–33Mg film. However, many cracks are observed in the Ti–55Mg film, and delamination of the film occurs after the immersion in Hanks' solution. The Mg film is dissolved in Hanks' solution and calcium phosphate particles precipitate on the glass substrate. Consequently, it is revealed that the Ti–33Mg alloy film evaluated in this study is suitable for biomedical applications.
- Published
- 2015
22. Effect of heterogeneous precipitation caused by segregation of substitutional and interstitial elements on mechanical properties of a β-type Ti alloy
- Author
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Suyalatu, Masaaki Nakai, Kengo Narita, and Mitsuo Niinomi
- Subjects
Materials science ,Mechanical Engineering ,Alloy ,Metallurgy ,engineering.material ,Interstitial element ,Condensed Matter Physics ,Fatigue limit ,Homogenization (chemistry) ,Mechanics of Materials ,Ultimate tensile strength ,engineering ,General Materials Science ,Grain boundary ,Composite material ,Elongation - Abstract
This study investigates the effect of heterogeneous precipitation induced by the segregation of substitutional and interstitial elements in Ti–29Nb–13Ta–4.6Zr alloy (TNTZ) on its mechanical properties. For this, samples both with and without segregation of substitutional elements were prepared, with only the latter being subjected to long-term homogenization. It was found that micro-scale segregation of substitutional elements such as Nb, Ta, and Zr does not significantly affect mechanical properties such as fatigue strength, not even if heterogeneous precipitation occurs as a result of this segregation. On the other hand, segregation of interstitial elements was achieved by controlling the aging time. The segregation of interstitial elements creates precipitate-free zones (PFZs), grain boundary (GB) plates, and Widmanstatten α phases with migrating O atoms that all significantly affect the mechanical properties. Specifically, the PFZs have the potential to improve fatigue life, while the Widmanstatten α phase increases the tensile strength and reduces the fatigue ratio, the GB-plates reduce elongation, These results indicate that the formation of a Widmanstatten α phase by the migration of interstitial elements has a varying influence on the tensile and fatigue properties.
- Published
- 2015
23. Fatigue characteristics of a biomedical β-type titanium alloy with titanium boride
- Author
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Masaaki Nakai, Xiu Song, Yang Liu, Lei Wang, and Mitsuo Niinomi
- Subjects
Materials science ,Mechanical Engineering ,Alloy ,Metallurgy ,Titanium boride ,Titanium alloy ,Fatigue testing ,Fracture mechanics ,engineering.material ,Condensed Matter Physics ,Fatigue limit ,Mechanics of Materials ,engineering ,General Materials Science - Abstract
A β-type Ti–29Nb–13Ta–4.6Zr (TNTZ) alloy containing various amounts of TiB reinforcements has been developed to achieve higher fatigue strength for biomedical applications. Fatigue tests were performed at room temperature, and the effects of TiB on fatigue crack initiation and propagation were investigated. The results indicate that the fatigue limit of the TNTZ alloy was substantially improved by the TiB reinforcements. However, the fatigue strength first increased and subsequently decreased as the B concentration increased. TNTZ alloy with 0.10% B has the largest fatigue limit, which is 67% greater than that of the TNTZ alloy. The effects of TiB on the improvement of the fatigue properties are due to the following two factors. First, sliding of the dislocations can be blocked by TiB particles, which results in resistance to fatigue crack initiation. In addition, the crack deflection and crack bridging by the TiB particles could delay the crack propagation. Conversely, debonding of some larger TiB particles may occur, especially when the B concentration is higher than 0.20%. Therefore, the crack initiates from the debonding of the TiB particles and easily propagates along the voids from the interfacial decohesion, which could exert a deleterious influence on the fatigue strength.
- Published
- 2015
24. Predominant factor determining wear properties of β-type and (α+β)-type titanium alloys in metal-to-metal contact for biomedical applications
- Author
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Kengo Narita, Mitsuo Niinomi, Yoon Seok Lee, Masaaki Nakai, and Ken Cho
- Subjects
Materials science ,Surface Properties ,Scanning electron microscope ,Niobium ,Biomedical Engineering ,Oxide ,Biocompatible Materials ,Tantalum ,Biomaterials ,chemistry.chemical_compound ,Hardness ,Materials Testing ,Alloys ,Composite material ,Titanium ,Shearing (physics) ,Delamination ,Metallurgy ,Abrasive ,Titanium alloy ,Prostheses and Implants ,chemistry ,Mechanics of Materials ,Microscopy, Electron, Scanning ,Zirconium ,Adhesive ,Severe plastic deformation ,human activities - Abstract
The predominant factor determining the wear properties of a new titanium alloy, Ti–29Nb–13Ta–4.6Zr (TNTZ) and a conventional titanium alloy, Ti–6Al–4V extra-low interstitial (Ti64) was investigated for TNTZ and Ti64 combinations in metal-to-metal contacting bio-implant applications. The worn surfaces, wear debris, and subsurface damages were analyzed using a scanning electron microscopy combined with energy-dispersive spectroscopy and electron-back scattered diffraction analysis. The volume loss of TNTZ is found to be larger than that of Ti64, regardless of the mating material. The wear track of TNTZ exhibits the galled regions and severe plastic deformation with large flake-like debris, indicative of delamination wear, which strongly suggests the occurrence of adhesive wear. Whereas, the wear track of Ti64 have a large number of regular grooves and microcuttings with cutting chip-like wear debris and microfragmentation of fine oxide debris, indicative of abrasive wear combined with oxidative wear. This difference in the wear type is caused by severe and mild subsurface deformations of TNTZ and Ti64, respectively. The lower resistance to plastic shearing for TNTZ compared to that of Ti64 induces delamination, resulting in a higher wear rate.
- Published
- 2015
25. Microstructure and fatigue behaviors of a biomedical Ti–Nb–Ta–Zr alloy with trace CeO 2 additions
- Author
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Lei Wang, Masaaki Nakai, Mitsuo Niinomi, Miaoyong Zhu, Xiu Song, and Yang Liu
- Subjects
Materials science ,Mechanical Engineering ,Alloy ,Metallurgy ,Nucleation ,Young's modulus ,Fracture mechanics ,engineering.material ,Condensed Matter Physics ,Microstructure ,Fatigue limit ,Grain size ,symbols.namesake ,Mechanics of Materials ,symbols ,engineering ,General Materials Science ,Dispersion (chemistry) - Abstract
The new β-type Ti–29Nb–13Ta–4.6Zr (TNTZ) alloy containing trace amounts of CeO2 additions has been designed as a biomedical implant with improved fatigue properties achieved by keeping Young׳s modulus to a low value. The results show that the microstructure is refined by the addition of CeO2; the β grain size becomes a little larger when Ce content increases from 0.05% to 0.10%. This occurs because dispersed CeO2 particles can act as nucleation sites for β grains; thus, the effect of rare earth oxides on microstructure refinement mainly depends on the size and dispersion of the rare earth oxides. Young׳s moduli of TNTZ with CeO2 additions are maintained as low as those of TNTZ without CeO2, while the fatigue limit is highly improved. The 0.10% Ce alloy exhibits the best fatigue strength among the experimental alloys; its fatigue strength is increased by 66.7% compared to that of pure TNTZ. The mechanism by which rare earth oxides affect fatigue performance is dominated by dispersion strengthening. The stiff rare earth oxides can hinder the movement of dislocations, resulting in resistance to the formation of fatigue cracks. Rare earth oxides also change the crack propagation direction and the crack propagation route, effectively decreasing the crack propagation rate.
- Published
- 2014
26. Microstructural evolution of precipitation-hardened β-type titanium alloy through high-pressure torsion
- Author
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Shigeo Sato, Yoshikazu Todaka, Hakan Yilmazer, Ken Cho, Mitsuo Niinomi, Junko Hieda, and Masaaki Nakai
- Subjects
Materials science ,Polymers and Plastics ,Precipitation (chemistry) ,Metallurgy ,Metals and Alloys ,Titanium alloy ,Torsion (mechanics) ,Microstructure ,Electronic, Optical and Magnetic Materials ,law.invention ,Precipitation hardening ,Magazine ,law ,Homogeneity (physics) ,Ceramics and Composites ,Composite material ,Severe plastic deformation - Abstract
In order to elucidate the microstructural refinement mechanism and the effect of secondary phase on the microstructural evolution of β -type titanium alloy, severe plastic deformation was conducted on samples of a precipitation-hardened Ti–29Nb–13Ta–4.6Zr (TNTZ). Specifically, TNTZ that was precipitation-hardened through an aging treatment (TNTZ AT ) was subjected to high-pressure torsion (HPT) processing (TNTZ AHPT ). The microstructure of TNTZ AHPT , which has been evaluated as a function of the torsional rotation number, N , exhibits ultrafine elongated β grains. The needle-like α precipitates in TNTZ AT , which exhibit a diameter of approximately 12 nm, are homogeneously distributed within the β grains. The dislocation density and subgrain diameter, estimated by X-ray line profile analysis, saturate at approximately 4.2 × 10 16 m −2 and 12.2 nm, respectively, at N ⩾ 10. The β grains contain nanostructured subgrains having non-uniform morphologies surrounded by blurred and wavy boundaries. A saturated hardness distribution at approximately 450 HV indicates that microstructural homogeneity has been achieved at N ⩾ 10. The α precipitates enhance the β grain refinement and microstructural homogeneity is achieved in TNTZ AHPT at N ⩾ 10, whereas this occurs at later stages ( N > 20) in TNTZ which is solution-treated and therefore does not contain any α precipitates.
- Published
- 2014
27. Changeable Young’s modulus with large elongation-to-failure in β-type titanium alloys for spinal fixation applications
- Author
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Junko Hieda, Ken Cho, Masaaki Nakai, Huihong Liu, and Mitsuo Niinomi
- Subjects
Materials science ,Mechanical Engineering ,Metallurgy ,Metals and Alloys ,Titanium alloy ,Young's modulus ,Plasticity ,Condensed Matter Physics ,Rod ,symbols.namesake ,Fixation (surgical) ,Mechanics of Materials ,symbols ,General Materials Science ,Dislocation ,Elongation ,Composite material ,Crystal twinning - Abstract
Materials used for implant rods in spinal fixation systems must show changeable Young’s moduli, high strength and large elongation-to-failure. A d-electron design method was used to determine the chemical composition of Ti–10Cr, which showed all these properties and significant work-hardening characteristics owing to multiple plastic deformation mechanisms, such as deformation-induced ω-phase transformation, {3 3 2} mechanical twinning and dislocation gliding. Therefore, Ti–10Cr exhibits great potential for use in spinal fixation applications.
- Published
- 2014
28. Hardening behavior after high-temperature solution treatment of Ag–20Pd–12Au–xCu alloys with different Cu contents for dental prosthetic restorations
- Author
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Hisao Fukui, Ken Cho, Mitsuo Niinomi, Junko Hieda, Masaaki Nakai, and Yonghwan Kim
- Subjects
Dental Stress Analysis ,Microscopy, Electron, Scanning Transmission ,Hot Temperature ,Materials science ,Alloy ,Biomedical Engineering ,engineering.material ,Diffusion ,Biomaterials ,Dental Materials ,Dental Prosthesis ,X-Ray Diffraction ,Hardness ,Tensile Strength ,Materials Testing ,Ultimate tensile strength ,Alloys ,Precipitation (chemistry) ,X-Rays ,Metallurgy ,Solution treatment ,Spectrophotometry ,Mechanics of Materials ,engineering ,Hardening (metallurgy) ,Gold ,Stress, Mechanical ,Copper ,Dental Alloys - Abstract
Ag–Pd–Au–Cu alloys have been used widely for dental prosthetic applications. Significant enhancement of the mechanical properties of the Ag–20Pd–12Au–14.5Cu alloy as a result of the precipitation of the β ′ phase through high-temperature solution treatment (ST), which is different from conventional aging treatment in these alloys, has been reported. The relationship between the unique hardening behavior and precipitation of the β ′ phase in Ag–20Pd–12Au– x Cu alloys ( x =6.5, 13, 14.5, 17, and 20 mass%) subjected to the high-temperature ST at 1123 K for 3.6 ks was investigated in this study. Unique hardening behavior after the high-temperature ST also occurs in Ag–20Pd–12Au– x Cu alloys ( x =13, 17, and 20) with precipitation of the β ′ phase. However, hardening is not observed and the β ′ phase does not precipitate in the Ag–20Pd–12Au–6.5Cu alloy after the same ST. The tensile strength and 0.2% proof stress also increase in Ag–20Pd–12Au– x Cu alloys ( x =13, 14.5, 17, and 20) after the high-temperature ST. In addition, these values after the high-temperature ST increase with increasing Cu content in Ag–20Pd–12Au– x Cu alloys ( x =14.5, 17, and 20). The formation process of the β ′ phase can be explained in terms of diffusion of Ag and Cu atoms and precipitation of the β ′ phase. Clarification of the relationship between hardening and precipitation of the β ′ phase via high-temperature ST is expected to help the development of more effective heat treatments for hardening in Ag–20Pd–12Au– x Cu alloys.
- Published
- 2014
29. Bending springback behavior related to deformation-induced phase transformations in Ti–12Cr and Ti–29Nb–13Ta–4.6Zr alloys for spinal fixation applications
- Author
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Masaaki Nakai, Ken Cho, Huihong Liu, Mitsuo Niinomi, and Junko Hieda
- Subjects
Chromium ,Materials science ,Compressive Strength ,Niobium ,Alloy ,Biomedical Engineering ,Tantalum ,Bending ,engineering.material ,Phase Transition ,Biomaterials ,Flexural strength ,Elastic Modulus ,Materials Testing ,Alloys ,Titanium ,Tension (physics) ,Metallurgy ,Compression (physics) ,Microstructure ,Spine ,Mechanics of Materials ,Surgical Fixation Devices ,Pseudoelasticity ,engineering ,Stress, Mechanical ,Zirconium ,Deformation (engineering) - Abstract
The springback behavior of Ti–12Cr and Ti–29Nb–13Ta–4.6Zr (TNTZ) during deformation by bending was investigated; and the microstructures of the non-deformed and deformed parts of both alloys were systematically examined to clarify the relationship between microstructure and springback behavior. For the deformed Ti–12Cr alloy, deformation-induced ω-phase transformation occurs in both the areas of compression and tension within the deformed part, which increases the Young׳s modulus. With the deformed TNTZ alloy, deformation-induced ω-phase transformation is observed in the area of compression within the deformed part; while a deformation-induced α″ martensite transformation occurs in the area under tension, which is likely to be associated with the pseudoelasticity of TNTZ. Among these two alloys, Ti–12Cr exhibits a smaller springback and a much greater bending strength when compared with TNTZ; making Ti–12Cr the more advantageous for spinal fixation applications.
- Published
- 2014
30. Effects of micro- and nano-scale wave-like structures on fatigue strength of a beta-type titanium alloy developed as a biomaterial
- Author
-
Mitsuo Niinomi, Kengo Narita, and Masaaki Nakai
- Subjects
Materials science ,Nanostructure ,Niobium ,Alloy ,Biomedical Engineering ,chemistry.chemical_element ,Biocompatible Materials ,Tantalum ,engineering.material ,Biomaterials ,Materials Testing ,Ultimate tensile strength ,Composite material ,Nanoscopic scale ,Mechanical Phenomena ,Titanium ,Metallurgy ,Biomaterial ,Titanium alloy ,Fatigue limit ,Nanostructures ,chemistry ,Mechanics of Materials ,engineering ,Zirconium - Abstract
Some newly developed β-type titanium alloys for biomedical applications exhibit distinctive heterogeneous structures. The formation mechanisms for these structures have not been completely revealed; however, understanding these mechanisms could lead to improving their properties. In this study, the heterogeneous structures of a Ti-29Nb-13Ta-4.6Zr alloy (TNTZ), which is a candidate for next-generation metallic biomaterials, were analyzed. Furthermore, the effects of such heterogeneous structures on the mechanical strength of this alloy, including fatigue strength, were revealed by comparing its strength to that of homogenous TNTZ. The heterogeneous structures were characterized micro-, submicro- and nano-scale wave-like structures. The formation mechanisms of these wave-like structures are found to be different from each other even though their morphologies are similar. It is revealed that the micro-, submicro- and nano-scale wave-like structures are caused by elemental segregation, crystal distortion related to kink band and phase separation into β and β', respectively. However, these structures have no significant effect on both tensile properties and fatigue strength comparison with homogeneous structure in this study.
- Published
- 2014
31. Deformation-induced ω phase in modified Ti–29Nb–13Ta–4.6Zr alloy by Cr addition
- Author
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Mitsuo Niinomi, Masaaki Nakai, Ken Cho, Junko Hieda, and Qiang Li
- Subjects
Chromium ,Materials science ,Chemical substance ,Niobium ,Alloy ,Biomedical Engineering ,Modulus ,Biocompatible Materials ,Young's modulus ,Tantalum ,engineering.material ,Biochemistry ,law.invention ,Biomaterials ,symbols.namesake ,Magazine ,Hardness ,law ,Elastic Modulus ,Tensile Strength ,Phase (matter) ,Materials Testing ,Alloys ,Composite material ,Molecular Biology ,Titanium ,Metallurgy ,Titanium alloy ,General Medicine ,engineering ,symbols ,Stress, Mechanical ,Zirconium ,Deformation (engineering) ,Biotechnology - Abstract
For spinal-fixation applications, implants should have a high Young's modulus to reduce springback during operations, though a low Young's modulus is required to prevent stress shielding for patients after surgeries. In the present study, Ti-29Nb-13Ta-4.6Zr alloy (TNTZ) with a low Young's modulus was modified by adding Cr to obtain a higher deformation-induced Young's modulus in order to satisfy these contradictory requirements. Two newly designed alloys, TNTZ-8Ti-2Cr and TNTZ-16Ti-4Cr, possess more stable β phases than TNTZ. These alloys consist of single β phases and exhibit relatively low Young's moduli of65GPa after solution treatment. However, after cold rolling, they exhibit higher Young's moduli owing to a deformation-induced ω-phase transformation. These modified TNTZ alloys show significantly less springback than the original TNTZ alloy based on tensile and bending loading-unloading tests. Thus, the Cr-added TNTZ alloys are beneficial for spinal-fixation applications.
- Published
- 2013
32. Biocompatibility of Ti-alloys for long-term implantation
- Author
-
Mohamed Abdel-Hady Gepreel and Mitsuo Niinomi
- Subjects
Titanium ,Materials science ,Structural material ,Biocompatibility ,Joint Prosthesis ,Human life ,Metallurgy ,technology, industry, and agriculture ,Biomedical Engineering ,Low melting point ,Biocompatible Materials ,equipment and supplies ,Biocompatible material ,Biomaterials ,Metallic alloy ,Mechanics of Materials ,Alloys ,Melting point ,Animals ,Humans - Abstract
The design of new low-cost Ti-alloys with high biocompatibility for implant applications, using ubiquitous alloying elements in order to establish the strategic method for suppressing utilization of rare metals, is a challenge. To meet the demands of longer human life and implantation in younger patients, the development of novel metallic alloys for biomedical applications is aiming at providing structural materials with excellent chemical, mechanical and biological biocompatibility. It is, therefore, likely that the next generation of structural materials for replacing hard human tissue would be of those Ti-alloys that do not contain any of the cytotoxic elements, elements suspected of causing neurological disorders or elements that have allergic effect. Among the other mechanical properties, the low Young's modulus alloys have been given a special attention recently, in order to avoid the occurrence of stress shielding after implantation. Therefore, many Ti-alloys were developed consisting of biocompatible elements such as Ti, Zr, Nb, Mo, and Ta, and showed excellent mechanical properties including low Young's modulus. However, a recent attention was directed towards the development of low cost-alloys that have a minimum amount of the high melting point and high cost rare-earth elements such as Ta, Nb, Mo, and W. This comes with substituting these metals with the common low cost, low melting point and biocompatible metals such as Fe, Mn, Sn, and Si, while keeping excellent mechanical properties without deterioration. Therefore, the investigation of mechanical and biological biocompatibility of those low-cost Ti-alloys is highly recommended now lead towards commercial alloys with excellent biocompatibility for long-term implantation.
- Published
- 2013
33. ω Transformation in cold-worked Ti–Nb–Ta–Zr–O alloys with low body-centered cubic phase stability and its correlation with their elastic properties
- Author
-
Mitsuo Niinomi, Masakazu Tane, Takayoshi Nakano, Shigeru Kuramoto, Hideo Nakajima, and Naohisa Takesue
- Subjects
Resonant ultrasound spectroscopy ,Materials science ,Polymers and Plastics ,Metals and Alloys ,Gum metal ,Analytical chemistry ,Titanium alloy ,Mineralogy ,Work hardening ,Cubic crystal system ,Electronic, Optical and Magnetic Materials ,Transmission electron microscopy ,Phase (matter) ,Atom ,Ceramics and Composites - Abstract
The ω transformation and its correlation with elastic properties were investigated in cold-worked Ti–36Nb–2Ta–3Zr–xO mass% alloys with low body-centered cubic (β) phase stability, known as gum metal. Analysis of the temperature dependence of the ω (hexagonal) phase formation using transmission electron microscopy and of the elastic properties of solution-treated and cold-worked alloys using resonant ultrasound spectroscopy revealed that in the solution-treated 0.36% and 0.51% O alloys, the high concentration of oxygen suppressed ω-phase formation from room temperature to a fairly low temperature of ∼13 K. However, the ω phase was formed by cold working at room temperature in the 0.30% and 0.47% O alloys. Importantly, the fraction of the ω phase clearly increased upon cooling, which indicates that the formation of the ω phase is thermodynamically favorable near and below room temperature in the cold-worked 0.30% and 0.47% O alloys. This formation of the ω phase and the low stability of the β phase related to the low electron/atom (e/a) ratio were the dominant factors determining the elastic properties near and below room temperature in the cold-worked Ti–Nb–Ta–Zr–O alloys.
- Published
- 2013
34. Micro-arc oxidation treatment to improve the hard-tissue compatibility of Ti–29Nb–13Ta–4.6Zr alloy
- Author
-
Yusuke Tsutsumi, Hisashi Doi, Naoyuki Nomura, Takao Hanawa, Mitsuo Niinomi, Masaaki Nakai, and Harumi Tsutsumi
- Subjects
Anatase ,Materials science ,Metallurgy ,Alloy ,Oxide ,General Physics and Astronomy ,Magnesium acetate ,chemistry.chemical_element ,Titanium alloy ,Surfaces and Interfaces ,General Chemistry ,Electrolyte ,Calcium ,engineering.material ,Condensed Matter Physics ,Surfaces, Coatings and Films ,chemistry.chemical_compound ,chemistry ,Chemical engineering ,Rutile ,engineering - Abstract
Micro-arc oxidation (MAO) was performed on a β-type Ti–29Nb–13Ta–4.6Zr alloy (TNTZ) in this study to improve its bioactivity in a body fluid and its hard-tissue compatibility. The surface oxide layer formed on TNTZ by MAO treatment in a mixture of calcium glycerophosphate and magnesium acetate was characterized using various surface analyses. The oxide layer was mainly composed of two types of TiO 2 (rutile and anatase), and it also contained Ca, P, and Mg, which were incorporated from the electrolyte during the treatment. The calcium phosphate formation on the surface of the specimens after immersion in Hanks’ solution was evaluated to determine the bioactivity of TNTZ with and without MAO treatment. As a result, thick calcium phosphate layers formed on the TNTZ specimen that underwent MAO treatment, whereas only a small amount of precipitate was observed on TNTZ without treatment. Thus, the MAO treatment is a promising method to improve the bioactivity and hard-tissue compatibility of TNTZ.
- Published
- 2012
35. Specific characteristics of mechanically and biologically compatible titanium alloy rods for use in spinal fixation applications
- Author
-
Mitsuo Niinomi, Kengo Narita, Junko Hieda, Masaaki Nakai, and Kazuya Oribe
- Subjects
Materials science ,Mechanical Engineering ,Metallurgy ,Alloy ,technology, industry, and agriculture ,Modulus ,Titanium alloy ,Bending ,Solution treatment ,engineering.material ,equipment and supplies ,Condensed Matter Physics ,Rod ,Mechanics of Materials ,engineering ,General Materials Science ,Implant ,Composite material ,Fixation (histology) - Abstract
For implant rods as spinal fixation system, low Young's modulus, easy bending to an intended shape (low spring-back), and retaining initial bended shape during a long implantation (low aging-back) are essential properties. The rods were fabricated using a biomedical β-type titanium alloy, Ti–29Nb–13Ta–4.6Zr alloy (TNTZ), and their above-mentioned properties were evaluated in comparison with conventional biomaterials, commercially pure titanium, Ti–6Al–4V ELI, and SUS316L stainless steel. In the results of an animal experiment using implant rods made by TNTZ subjected to solution treatment with low Young's modulus, no negative effects are seen in the radiographs, and no inflammatory cells are observed in histological observation. In spite of low Young's modulus, the spring-back of TNTZ subjected to solution treatment is comparable to that of Ti–6Al–4V ELI. Further, its aging-back is quite small among the other materials.
- Published
- 2012
36. Microstructural factors determining mechanical properties of laser-welded Ti–4.5Al–2.5Cr–1.2Fe–0.1C alloy for use in next-generation aircraft
- Author
-
Toshikazu Akahori, Kazuhiro Hayashi, Yoshio Itsumi, Wataru Abe, Shogo Murakami, Masaaki Nakai, Hideto Oyama, and Mitsuo Niinomi
- Subjects
Materials science ,Mechanical Engineering ,Metallurgy ,Titanium alloy ,Laser beam welding ,Welding ,Condensed Matter Physics ,Microstructure ,Fatigue limit ,law.invention ,Mechanics of Materials ,law ,Ultimate tensile strength ,Welding defect ,General Materials Science ,Composite material ,Ductility - Abstract
The complex microstructure of a high hot-workable α + β-type titanium alloy, Ti–4.5Al–2.5Cr–1.2Fe–0.1C with a continuously varying α phase in terms of its size, distribution, morphology, and crystal orientation from the welded zone to the matrix, including a trace amount of welding defect, was investigated by several microstructural and crystallographical analysis techniques such as optical microscopy, scanning electron microscopy, and X-ray diffraction to elucidate the crucial factors determining its mechanical properties such as tensile properties and fatigue etc. The alloy was processed with laser welding to prepare parts for use in next-generation aircraft. The tensile properties of welded samples exhibit a strength–ductility balance similar to that of non-welded sample. All the failures in these samples occur at their matrices because the hardness values of welded zone on the cross section perpendicular to loading direction of the welded samples are higher than that on the same plane of non-welded sample, which is related to crystal texture of α phase. However, the fatigue strengths of welded samples are lower than that of non-welded sample. Such the decrease in fatigue strength of welded samples is caused by the presence of pores formed during welding.
- Published
- 2012
37. Optimization of Cr content of metastable β-type Ti–Cr alloys with changeable Young’s modulus for spinal fixation applications
- Author
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Masaaki Nakai, Takuya Ishimoto, Xingfeng Zhao, Takayoshi Nakano, Mitsuo Niinomi, and Junko Hieda
- Subjects
Chromium ,Materials science ,Cell Survival ,Alloy ,Biomedical Engineering ,Modulus ,Young's modulus ,engineering.material ,Biochemistry ,Rod ,Biomaterials ,Mice ,symbols.namesake ,X-Ray Diffraction ,Tensile Strength ,Phase (matter) ,Materials Testing ,Alloys ,Animals ,Ductility ,Molecular Biology ,Titanium ,Metallurgy ,Titanium alloy ,3T3 Cells ,Prostheses and Implants ,General Medicine ,Spine ,symbols ,engineering ,Crystal twinning ,Biotechnology - Abstract
Metallic implant rods used in spinal fixtures should have a Young’s modulus that is sufficiently low to prevent stress shielding for the patient and sufficiently high to suppress springback for the surgeon. Therefore, we propose a new concept: novel biomedical titanium alloys with a changeable Young’s modulus via deformation-induced ω phase transformation. In this study, the Cr content in the range of 10–14 mass% was optimized to produce deformation-induced ω phase transformation, resulting in a large increase in the Young’s modulus of binary Ti–Cr alloys. The springback and cytotoxicity of the optimized alloys were also examined. Ti–(10–12)Cr alloys exhibit an increase in Young’s modulus owing to deformation-induced ω phase transformation. In this case, such deformation-induced ω phase transformation occurs along with {3 3 2} β mechanical twinning, resulting in the maintenance of acceptable ductility with relatively high strength. Among the examined alloys, the lowest Young’s modulus and largest increase in Young’s modulus are obtained from the Ti–12Cr alloy. This alloy exhibits smaller springback than and comparable cytocompatibility to the biomedical Ti alloy Ti–29Nb–13Ta–4.6Zr.
- Published
- 2012
38. Development of thermo-mechanical processing for fabricating highly durable β-type Ti–Nb–Ta–Zr rod for use in spinal fixation devices
- Author
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Kengo Narita, Junko Hieda, Mitsuo Niinomi, Kazuya Oribe, and Masaaki Nakai
- Subjects
Swaging ,Materials science ,Alloy ,Metallurgy ,Biomedical Engineering ,Titanium alloy ,engineering.material ,Fatigue limit ,Rod ,Biomaterials ,Mechanics of Materials ,engineering ,Composite material ,Elongation ,Thermo mechanical ,Fixation (histology) - Abstract
The mechanical strength of a beta titanium alloy such as Ti–Nb–Ta–Zr alloy (TNTZ) can be improved significantly by thermo-mechanical treatment. In this study, TNTZ was subjected to solution treatment, cold caliber rolling, and cold swaging before aging treatment to form a rod for spinal fixation. The { 110 } β are aligned parallel to the cross-section with two strong peaks approximately 180 ∘ apart, facing one another, in the TNTZ rods subjected to cold caliber rolling and six strong peaks at approximately 60 ∘ intervals, facing one another, in the TNTZ rods subjected to cold swaging. Therefore, the TNTZ rods subjected to cold swaging have a more uniform structure than those subjected to cold caliber rolling. The orientation relationship between the α and β phases is different. A [ 110 ] β // [ 121 ] α , ( 112 ) β // ( 210 ) α orientation relationship is observed in the TNTZ rods subjected to aging treatment at 723 K after solution treatment and cold caliber rolling. On the other hand, a [ 110 ] β // [ 001 ] α , ( 112 ) β // ( 200 ) α orientation relationship is observed in TNTZ rod subjected to aging treatment at 723 K after cold swaging. A high 0.2% proof stress of about 1200 MPa, high elongation of 18%, and high fatigue strength of 950 MPa indicate that aging treatment at 723 K after cold swaging is the optimal thermo-mechanical process for a TNTZ rod.
- Published
- 2012
39. Mechanism of unique hardening of dental Ag–Pd–Au–Cu alloys in relation with constitutional phases
- Author
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Masaaki Nakai, Toshikazu Akahori, Yonghwan Kim, Mitsuo Niinomi, Hisao Fukui, and Toru Kanno
- Subjects
Diffraction ,Materials science ,Scanning electron microscope ,Mechanical Engineering ,Alloy ,Metallurgy ,Metals and Alloys ,Solution treatment ,engineering.material ,Microstructure ,Mechanics of Materials ,Transmission electron microscopy ,Materials Chemistry ,Hardening (metallurgy) ,engineering - Abstract
The objective of this research was to investigate the effect of constitutional phases on the unique hardening behavior of as-solutionized dental Ag–Pd–Au–Cu alloy fabricated by cold rolling. The commercial dental Ag–Pd–Au–Cu alloy fabricated by cold rolling consists of Cu-rich α1, Ag-rich α2, and β phases. On the other hand, the Ag–Pd–Au–Cu alloy fabricated by the liquid rapid solidification (LRS) method consists of single α phase. They were subjected to various heat treatments, respectively. The microstructures were observed by scanning electron microscope, transmission electron microscope and X-ray diffraction. The hardness was evaluated by a Vickers micro-hardness tester. In the Ag–Pd–Au–Cu alloy fabricated by cold rolling, the fine L10-type-ordered β′ phase is precipitated and the coarse β phase is remained after solution treatment at 1123 K. The hardness increases drastically. On the other hand, in the Ag–Pd–Au–Cu alloy fabricated by LRS method, the single α phase was decomposed into the α1 phase and the α2 phase after solution treatment at 1023 K and its hardness change was small. However, after aging treatment at 673 K, the fine β phase is precipitated in the α phase and the hardness increases greatly even in the Ag–Pd–Au–Cu alloy fabricated by LRS method. It is considered that the precipitation of the fine L10-type-ordered β′ phase may contribute strongly to the unique hardening in the as-solutionized dental Ag–Pd–Au–Cu alloy fabricated by cold rolling.
- Published
- 2012
40. Improvement in fatigue strength while keeping low Young's modulus of a β-type titanium alloy through yttrium oxide dispersion
- Author
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Masaaki Nakai, Lei Wang, Harumi Tsutsumi, Xiu Song, and Mitsuo Niinomi
- Subjects
Materials science ,Metallurgy ,chemistry.chemical_element ,Titanium alloy ,Modulus ,Bioengineering ,Young's modulus ,Yttrium ,Fatigue limit ,Biomaterials ,symbols.namesake ,chemistry ,Mechanics of Materials ,Volume fraction ,Ultimate tensile strength ,symbols ,Elongation - Abstract
Improvement in fatigue strength in spite of maintaining low Young's modulus was achieved in Ti–29Nb–13Ta–4.6Zr (TNTZ) by hard-particles dispersion. A certain amount of Y2O3 additions was added into TNTZ. TNTZ with 0.05–1.00mass%Y consists of a β-phase with a small amount of Y2O3. Young's moduli of TNTZ with 0.05–1.00mass%Y are maintained low, and are almost similar to that of TNTZ without Y2O3. The tensile strength of TNTZ with 0.05–1.00mass%Y is slightly improved and the elongation does not deteriorate by Y2O3 additions. However, the 0.2% proof stress decreases with the increase in Y concentration. Although tensile properties are not changed drastically, the fatigue strength is significantly improved by Y2O3 additions. The dispersion of Y2O3 particle increases the resistance to fatigue initiation. However, Y2O3 with too large diameter at the surface of the specimen works harmfully as the fatigue initiation site. The Y2O3 diameter and volume fraction increase with the increase in Y concentration. As a result, the fatigue limit of the alloys with 0.05–1.00mass%Y firstly increases and then decreases with the increase in Y concentration. TNTZ with 0.1mass% Y exhibits the best combination of higher fatigue strength and low Young's modulus.
- Published
- 2012
41. Formation of L10-type ordered β′ phase in as-solutionized dental Ag–Pd–Au–Cu alloys and hardening behavior
- Author
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Yonghwan Kim, Junko Hieda, Hisao Fukui, Mitsuo Niinomi, and Masaaki Nakai
- Subjects
Diffraction ,Materials science ,Alloy ,Metallurgy ,Bioengineering ,engineering.material ,Microstructure ,Dark field microscopy ,Indentation hardness ,Biomaterials ,Mechanics of Materials ,Transmission electron microscopy ,Vickers hardness test ,Hardening (metallurgy) ,engineering ,Composite material - Abstract
The relationship between the microstrucutural changes of L1 0 -type ordered β′ phase and hardening behavior in as-solutionized dental Ag–Pd–Au–Cu alloys was investigated by changing the cooling rate and the solution treatment temperature. Additionally, the formation process of the β′ phase in as-solutionized Ag–Pd–Au–Cu alloy was attempted to clarify. The microstructural changes were observed by X-ray diffraction (XRD) method and transmission electron microscopy (TEM). The hardness was evaluated using a Vickers microhardness tester. The β′ phase is precipitated regardless of the cooling rate, after solution treatment at 1123 K. TEM dark field images show that the size of the β′ phase decreases and the number of β′ phase increases with an increase in the cooling rate. The Vickers hardness value increases with an increase in cooling rate. TEM dark field images show that the microstructure of β′ phase is similar when the solution treatment temperature increases from 1123 K to 1173 K. However, the Vickers hardness increases with an increase of solution treatment temperature. It is of great significance to reveal that the β′ phase precipitated in as-solutionized Ag–Pd–Au–Cu alloy is formed during cooling after high-temperature solution treatment and that the growth of the β′ phase is diffusion controlled.
- Published
- 2012
42. Effect of Zr on super-elasticity and mechanical properties of Ti–24at% Nb–(0, 2, 4)at% Zr alloy subjected to aging treatment
- Author
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Masaaki Nakai, Qiang Li, Xianjin Yang, Zhenduo Cui, Mitsuo Niinomi, and Shengli Zhu
- Subjects
Materials science ,Mechanical Engineering ,Alloy ,Metallurgy ,Titanium alloy ,engineering.material ,Condensed Matter Physics ,Isothermal process ,Deformation mechanism ,Mechanics of Materials ,Diffusionless transformation ,Ultimate tensile strength ,engineering ,General Materials Science ,Elongation ,Crystal twinning - Abstract
β-Type titanium alloys with composition of Ti–24 at% Nb–(0, 2, 4) at% Zr were prepared and subjected to aging treatment for different durations. The addition of Zr suppressed the formation and growth of isothermal ω phase during aging treatment, and therefore the investigated Ti–Nb–Zr alloys with different Zr content performed various deformation mechanisms, mechanical properties and super-elastic effects with the changes of aging time. The isothermal ω phase exerted inhibitory effects on twinning and stress-induced martensitic transformation. Desirable properties were obtained in Ti–Nb–Zr alloy by adding suitable Zr content and processing short time aging treatment. Ti–24 at% Nb–2 at% Zr alloy subjected to aging treatment at 573 K for 7.2 ks exhibited an ultimate tensile strength of 710 MPa, an elongation of 13%, a Young's modulus of 64 GPa, and a super-elastic recovery strain of 4.3%. Ti–24 at% Nb–4 at% Zr alloy subjected to aging treatment at 573 K for 1.8 ks, 3.6 ks, and 7.2 ks performed a low Young's modulus of 62 GPa and ultimate tensile strength around 600 MPa.
- Published
- 2012
43. Effect of terminal functional groups of silane layers on adhesive strength between biomedical Ti-29Nb-13Ta-4.6Zr alloy and segment polyurethanes
- Author
-
Takao Hanawa, Mitsuo Niinomi, Harumi Tsutsumi, Junko Hieda, Hiroyuki Kamura, and Masaaki Nakai
- Subjects
Materials science ,Scanning electron microscope ,Alloy ,Composite number ,Titanium alloy ,Surfaces and Interfaces ,General Chemistry ,engineering.material ,Condensed Matter Physics ,Silane ,Surfaces, Coatings and Films ,chemistry.chemical_compound ,X-ray photoelectron spectroscopy ,Chemical bond ,chemistry ,Materials Chemistry ,engineering ,Composite material ,Polyurethane - Abstract
Composite materials that consisted of a biomedical β-type titanium alloy, Ti-29Nb-13Ta-4.6Zr alloy (TNTZ) with low Young's modulus and segment polyurethane (SPU) have been fabricated for application in biomedical devices. The effects of different kinds of terminal functional groups and the thickness of the silane layers (SIL) on the adhesive strength between TNTZ and SPU were investigated by means of shear bonding tests. The following silane coupling agents were employed in this study: 3-methacryloxypropyltrimethoxysilane (γ-MPTS), aminopropyltriethoxysilane (APS), and 3-mercaptopropyltrimethoxysilane (γ-MPS). Furthermore, the shear bonding strength of the TNTZ/SIL/SPU interface was also characterized after immersion in water for 30 d. Silane coupling treatment produces a ten-fold increase in the shear bonding strength, independent of the type of terminal functional groups and the thickness of the silane layers. Scanning electron microscopic evaluation of the fracture surfaces of the TNTZ/SIL/SPU composites after the shear bonding tests coupled with energy dispersive X-ray spectroscopy and X-ray photoelectron spectroscopy revealed that the TNTZ/SIL/SPU composites are partially fractured at the interfaces of the TNTZ/SIL while the rest of the fracture occurs at the interfaces of the SIL/SPU in single sample. The shear bonding strength decreases after immersion in water for 30 d when APS and γ-MPS are used as the silane coupling agents, because stable chemical bonding is not achieved between the silane layer and SPU, whereas the bonding of the γ-MPTS composite is not affected by exposure to water.
- Published
- 2012
44. Relationship between various deformation-induced products and mechanical properties in metastable Ti–30Zr–Mo alloys for biomedical applications
- Author
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Masaaki Nakai, Mitsuo Niinomi, and Xiaoli Zhao
- Subjects
Materials science ,Optical Phenomena ,Alloy ,Biomedical Engineering ,Modulus ,Biocompatible Materials ,engineering.material ,Biomaterials ,X-Ray Diffraction ,stomatognathic system ,Elastic Modulus ,Tensile Strength ,Phase (matter) ,Metastability ,Ultimate tensile strength ,Alloys ,Composite material ,Mechanical Phenomena ,Molybdenum ,Titanium ,Metallurgy ,technology, industry, and agriculture ,Titanium alloy ,Microstructure ,Mechanics of Materials ,engineering ,Zirconium ,Deformation (engineering) - Abstract
Nowadays, there is a significant research focus on the development of bio-implant materials that have not only a low Young’s modulus but also other unique characteristics such as a changeable Young’s modulus and the ability to prevent calcium phosphate formation. Taking advantage of deformation-induced phases is an effective way to obtain the changeable Young’s modulus. This study investigated the relationship between the various deformation-induced products and the mechanical properties–including Young’s modulus, microstructure, and tensile properties–of Ti–30Zr–(5,6,7)mass%Mo alloys subjected to solution treatment (ST) and cold-rolling (CR). After ST, each alloy is composed of a β phase and a small amount of athermally formed ω phase, and exhibits a low Young’s modulus. During CR, deformation-induced phase transformation occurs in all the alloys. The change in Young’s modulus due to CR is highly dependent on the types of deformation-induced products. The decrease in Young’s modulus due to CR is related to the deformation-induced α ′ phase transformation accompanying with the disappearance of athermal ω phase, and the increase in Young’s modulus is attributed to the deformation-induced ω phase, which mainly exists in { 332 } β mechanical twins.
- Published
- 2011
45. Low Young’s modulus in Ti–Nb–Ta–Zr–O alloys: Cold working and oxygen effects
- Author
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Masakazu Tane, Hideo Nakajima, Takeshi Yano, Mitsuo Niinomi, Masashi Hara, Naohisa Takesue, Takayoshi Nakano, and Shigeru Kuramoto
- Subjects
Materials science ,Polymers and Plastics ,Metallurgy ,Metals and Alloys ,Gum metal ,Analytical chemistry ,Titanium alloy ,Young's modulus ,Microstructure ,Electronic, Optical and Magnetic Materials ,symbols.namesake ,Martensite ,Diffusionless transformation ,Ceramics and Composites ,symbols ,Limiting oxygen concentration ,Elastic modulus - Abstract
The origin of the low Young’s modulus of cold worked Ti–36Nb–2Ta–3Zr–xO mass% polycrystals with a body-centered cubic (β-phase) structure, referred to as gum metal, was investigated with a focus on the roles of oxygen concentration, the electron–atom (e/a) ratio, and the cold working process. Analysis of the temperature dependence of the microstructures and elastic properties of single crystals at x = 0.09, 0.36, 0.51% O using transmission electron microscopy and an electromagnetic acoustic resonance method, respectively, revealed that the shear moduli c′ and c44 of the 0.36 and 0.51% O alloys softened upon cooling near room temperature (RT) and exhibited low values at RT. This was because suppression of the α″ martensitic transformation by oxygen addition led to retention of the low stability single β-phase state at RT. The Hill approximation indicated that the low c′ and c44 values caused by softening gave rise to the low Young’s modulus, which is common to some Ti–Nb-based alloys with an e/a ratio of ∼4.24. Analysis of the microstructures and elastic properties of solution-treated and cold worked x = 0.06, 0.30, 0.47% O alloy polycrystals at RT revealed that the Young’s modulus increased upon 90% cold working due to formation of the α″ martensite phase (0.09% O) and ω phase (0.09, 0.30, and 0.47% O) with a high elastic modulus in the β-phase matrix. However, increasing the oxygen concentration suppresses the increase in Young’s modulus because oxygen addition decreases the amount of α″ and ω phases formed while retaining the low stability β phase. Therefore, cold working combined with oxygen addition produces a low Young’s modulus compatible with high strength.
- Published
- 2011
46. Mechanical and biodegradable properties of porous titanium filled with poly-L-lactic acid by modified in situ polymerization technique
- Author
-
Masaaki Nakai, Mitsuo Niinomi, and Daisuke Ishii
- Subjects
Titanium ,chemistry.chemical_classification ,Materials science ,Compressive Strength ,Polymers ,Polyesters ,Biomedical Engineering ,chemistry.chemical_element ,Biomaterial ,Polymer ,Polymerization ,Biomaterials ,Polyester ,Compressive strength ,chemistry ,Mechanics of Materials ,Tensile Strength ,Ultimate tensile strength ,Lactic Acid ,In situ polymerization ,Composite material ,Porosity ,Mechanical Phenomena - Abstract
Porous titanium (pTi) can possess a low Young's modulus equal to that of human bone, depending on its porosity. However, the mechanical strength of pTi deteriorates greatly with increasing porosity. On the other hand, certain medical polymers exhibit biofunctionalities, which are not possessed intrinsically by metallic materials. Therefore, a biodegradable medical polymer, poly-L-lactic acid (PLLA), was used to fill in the pTi pores using a modified in-situ polymerization technique. The mechanical and biodegradable properties of pTi filled with PLLA (pTi/PLLA) as fabricated by this technique and the effects of the PLLA filling were evaluated in this study. The pTi pores are almost completely filled with PLLA by the developed process (i.e., technique). The tensile strength and tensile Young's modulus of pTi barely changes with the PLLA filling. However, the PLLA filling improves the compressive 0.2% proof stress of pTi having any porosity and increases the compressive Young's modulus of pTi having relatively high porosity. This difference between the tensile and compressive properties of pTi/PLLA is considered to be caused by the differing resistances of PLLA in the pores to tensile and compressive deformations. The PLLA filled into the pTi pores degrades during immersion in Hanks' solution at 310 K. The weight loss due to PLLA degradation increases with increasing immersion time. However, the rate of weight loss of pTi/PLLA during immersion decreases with increasing immersion time. Hydroxyapatite formation is observed on the surface of pTi/PLLA after immersion for ≥8 weeks. The decrease in the weight-loss rate may be caused by weight gain due to hydroxyapatite formation and/or the decrease in contact area with Hanks' solution caused by its formation on the surface of pTi/PLLA.
- Published
- 2011
47. Microstructures and mechanical properties of metastable Ti–30Zr–(Cr, Mo) alloys with changeable Young’s modulus for spinal fixation applications
- Author
-
Xiaoli Zhao, Goro Miyamoto, Tadashi Furuhara, Masaaki Nakai, and Mitsuo Niinomi
- Subjects
Chromium ,Materials science ,Alloy ,Biomedical Engineering ,Modulus ,Young's modulus ,engineering.material ,Biochemistry ,Biomaterials ,symbols.namesake ,Implants, Experimental ,Microscopy, Electron, Transmission ,X-Ray Diffraction ,Elastic Modulus ,Tensile Strength ,Phase (matter) ,Materials Testing ,Ultimate tensile strength ,Alloys ,Composite material ,Molecular Biology ,Molybdenum ,Titanium ,Tissue Engineering ,Metallurgy ,Titanium alloy ,General Medicine ,Microstructure ,Spine ,engineering ,symbols ,Stress, Mechanical ,Zirconium ,Crystal twinning ,Biotechnology - Abstract
In order to develop a novel alloy with a changeable Young’s modulus for spinal fixation applications, we investigated the microstructures, Young’s moduli, and tensile properties of metastable Ti–30Zr–(Cr, Mo) alloys subjected to solution treatment (ST) and cold rolling (CR). All the alloys comprise a β phase and small athermal ω phase, and they exhibit low Young’s moduli after ST. During CR, deformation-induced phase transformation occurs in all the alloys. The change in Young’s modulus after CR is highly dependent on the type of deformation-induced phase. The increase in Young’s modulus after CR is attributed to the deformation-induced ω phase on {3 3 2} mechanical twinning. Ti–30Zr–3Cr–3Mo (3Cr3Mo), which exhibits excellent tensile properties and a changeable Young’s modulus, shows a smaller springback than Ti–29Nb–13Ta–4.6Zr, a β-type titanium alloy expected to be useful in spinal fixation applications. Thus, 3Cr3Mo is a potential candidate for spinal fixation applications.
- Published
- 2011
48. Effects of TiB on the mechanical properties of Ti–29Nb–13Ta–4.6Zr alloy for use in biomedical applications
- Author
-
Lei Wang, Xiu Song, Masaaki Nakai, Harumi Tsutsumi, and Mitsuo Niinomi
- Subjects
Materials science ,Niobium alloy ,Mechanical Engineering ,Alloy ,Metallurgy ,Modulus ,Young's modulus ,engineering.material ,Condensed Matter Physics ,Microstructure ,chemistry.chemical_compound ,symbols.namesake ,chemistry ,Mechanics of Materials ,Ultimate tensile strength ,engineering ,symbols ,General Materials Science ,Texture (crystalline) ,Titanium diboride - Abstract
TiB2 was added to β-type Ti–29Nb–13Ta–4.6Zr (TNTZ) to enhance its mechanical properties and lower its Young's modulus, and the microstructures and mechanical properties of TNTZ with 0.05–0.50 mass%B were investigated. The B concentration of TNTZ was controlled by varying the amount of added TiB2. TNTZ with 0.05–0.50 mass%B consists of a β-phase with a small amount of TiB. As the B concentration increases, these TiB precipitates become increasingly efficient at preventing texture movement. The microstructure of TNTZ is refined by TiB, and the TNTZ grain size decreases as the B concentration increases. Moreover, the Young's moduli of TNTZ with 0.05–0.50 mass%B remain below 70 GPa, and are almost similar to that of TNTZ without TiB. The tensile strength of TNTZ with 0.05–0.50 mass%B is slightly improved, and the optimum tensile strength is enhanced by approximately 8%. TNTZ with 0.10 mass%B exhibits a good balance between tensile strength and the elongation. The results of this study are expected to contribute to the creation of a TNTZ-based material with improved mechanical properties and maintained Young's modulus that can be used as dental and orthopedic biomaterials.
- Published
- 2011
49. Observation of yielding and strain hardening in a titanium alloy having high oxygen content
- Author
-
F. Geng, Mitsuo Niinomi, and Masaaki Nakai
- Subjects
Materials science ,Mechanical Engineering ,Alloy ,Metallurgy ,Titanium alloy ,Slip (materials science) ,engineering.material ,Strain hardening exponent ,Condensed Matter Physics ,Mechanics of Materials ,Diffusionless transformation ,Ultimate tensile strength ,engineering ,General Materials Science ,Dislocation ,Deformation (engineering) - Abstract
Plastic deformation behavior and its relation to tensile properties were investigated in an attractive β-type titanium alloy (Ti–29Nb–13Ta–4.6Zr) with the oxygen content of 0.1–0.7 mass% subjected to hot rolling and solution treatment after hot rolling. Hereafter, Ti–29Nb–13Ta–4.6Zr is abbreviated to TNTZ. With the increase of oxygen content, the tensile strength and 0.2% proof stress of all the samples increase, however, their elongation indicates special change, which is contradictory to that reported conventionally. The elongation firstly decreases and then increases with the increase in the oxygen content. Therefore, TNTZ with high strength and high ductility due to the addition of high oxygen content (0.7 mass%) is obtained. Remarkable yielding phenomenon and strain hardening are observed in TNTZ, which can be explained by the interaction between oxygen atoms and a lot of screw and edge dislocations leading to the easy activation of the multiple slip systems. The deformation behavior changes with the addition of oxygen in TNTZ. The plastic deformation mode changes from the deformation-induced martensite transformation to slip mechanism. It is realized that there is a specific compositional area of oxygen in which the TNTZ exhibits strain hardening and high strength, and appropriate Young's modulus value.
- Published
- 2011
50. Low Young’s modulus of Ti–Nb–Ta–Zr alloys caused by softening in shear moduli c′ and c44 near lower limit of body-centered cubic phase stability
- Author
-
S. Akita, Takayoshi Nakano, K. Hagihara, Hirotaro Mori, Masakazu Tane, Hideo Nakajima, Yukichi Umakoshi, and Mitsuo Niinomi
- Subjects
Materials science ,Polymers and Plastics ,Metals and Alloys ,Modulus ,Titanium alloy ,Young's modulus ,Atmospheric temperature range ,Cubic crystal system ,Electronic, Optical and Magnetic Materials ,Condensed Matter::Materials Science ,symbols.namesake ,Crystallography ,Diffusionless transformation ,Ceramics and Composites ,symbols ,Composite material ,Softening ,Elastic modulus - Abstract
The composition and temperature dependence of the elastic properties and phase stability of quaternary Ti–Nb–Ta–Zr β-phase alloys with a body-centered cubic structure, developed for biomedical applications, were investigated using their single crystals, in order to clarify the origin of the low Young’s modulus in polycrystals. Transmission electron microscopy observations clarified that α ″ martensitic transformation occurred in a temperature range that depended on the β-phase stability below room temperature. Electromagnetic acoustic resonance measurements clarified that the shear moduli c ′ and c 44 of single crystals softened upon cooling from room temperature and became rather low near the martensitic transformation start temperature, i.e. the lower limit of β-phase stability. An analysis by the Hill approximation indicates that low c ′ and c 44 caused the low Young’s modulus, and thus it is probable that the softening in c ′ and c 44 is the origin of the low Young’s modulus.
- Published
- 2010
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