1. Manufacturing and test of 2G-HTS coils for rotating machines: Challenges, conductor requirements, realization
- Author
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Marijn Pieter Oomen, Werner Herkert, Wolfgang Nick, Dietmar Bayer, Peter Kummeth, and Tabea Arndt
- Subjects
Electric motor ,Materials science ,Tension (physics) ,Energy Engineering and Power Technology ,Mechanical engineering ,Condensed Matter Physics ,Compression (physics) ,Electronic, Optical and Magnetic Materials ,Conductor ,Magnetic field ,Operating temperature ,Electromagnetic coil ,Electrical and Electronic Engineering ,Electrical conductor - Abstract
We investigate the use of 2nd-generation High-Temperature Superconductors (2G-HTSs) in the rotors of electrical motors and generators. For these devices the conductor must be wound into robust impregnated coils, which are operated in vacuum at temperatures around 30 K, in strong magnetic fields of about 2T. Differences in thermal contraction between the coil former, conductor constituents, impregnation resin, bandage and heat-sink materials (assembled at room temperature) cause mechanical stresses at operating temperature. Rotating-machine operation adds Lorentz forces and challenging centripetal accelerations up to thousands of g. Second generation-HTS conductors withstand large tensile stresses in axial direction and compression in normal direction. However, shear stresses, axial compression, and tension normal to the conductor can cause degradation in superconducting properties. Such stresses can be mitigated by correct choice of materials, coil lay-out and manufacturing process. A certain stress level will remain, which the conductor must withstand. We have manufactured many impregnated round and race-track coils, using different 2G-HTS conductors, and tested them at temperatures from 25 K to 77 K. Degradation of the superconductor in early coils was traced to the mentioned differences in thermal contraction, and was completely avoided in coils produced later. We will discuss appropriate coil-winding techniques to assure robust and reliable superconductor performance.
- Published
- 2012
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