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Electrospinning has been proven as a highly versatile fabrication method for producing nano-structured fibres with controllable morphology, of both the fibres themselves and the void structure of the mats. Additionally, it is possible to use heteroatom doped polymers or to include catalytic precursors in the electrospinning solution to control the surface properties of the fibres. These factors make it an ideal method for the production of electrodes and flow media for a variety of electrochemical devices, enabling reduction in mass transport and activation overpotentials and therefore increasing efficiency. Moreover, the use of biomass as a polymer source has recently gained attention for the ability to embed sustainable principles in the materials of electrochemical devices, complementing their ability to allow an increase in the use of renewable electricity via their application. In this review, the historical and recent developments of electrospun materials for application in redox flow batteries, fuel cells, metal air batteries and supercapacitors are thoroughly reviewed, including an overview of the electrospinning process and a guide to best practice. Finally, we provide an outlook for the emerging use of this process in the field of electrochemical energy devices with the hope that the combination of tailored microstructure, surface functionality and computer modelling will herald a new era of bespoke functional materials that can significantly improve the performance of the devices in which they are used.

The growth of electrical transportation is crucially important to mitigate rising climate change concerns regarding materials supply. Supercapacitors are high-power devices, particularly suitable for public transportation since they can easily store breaking energy due to their high-rate charging ability. Additionally, they can function with two carbon electrodes, which is an advantage due to the abundance of carbon in biomass and other waste materials (i.e., plastic waste). Newly developed supercapacitive nanocarbons display extremely narrow micropores (100 kW kg−1), using fourty times less activating agent than traditionnal chemically activated carbons. We also demonstrate that the affinity between the carbon and the electrolyte is of paramount importance to maintain rapid ionic diffusion in narrow micropores. Finally, this facile synthesis method shows that low-cost and bio-based free-standing electrode materials with reliable supercapacitive performances can be used in electrochemistry.

Redox flow batteries represent a remarkable alternative for grid-scale energy storage. They commonly employ carbon felts or carbon papers, which suffer from low activity towards the redox reactions involved, leading to poor performance. Here we propose the use of electrospun freestanding carbon materials derived from lignin as alternative sustainable electrodes for all-vanadium flow batteries. The lignin-derived carbon electrospun mats exhibited a higher activity towards the VO2+/VO2+ reaction than commercial carbon papers when tested in a three-electrode electrochemical cell (or half-cell), which we attribute to the higher surface area and higher amount of oxygen functional groups at the surface. The electrospun carbon electrodes also showed performance comparable to commercial carbon papers, when tested in a full cell configuration. The modification of the surface chemistry with the addition of phosphorous produced different effect in both samples, which needs further investigation. This work demonstrates for the first time the application of sustainably produced electrospun lignin-derived carbon electrodes in a redox flow cell, with comparable performance to commercial materials and establishes the great potential of biomass-derived carbons in energy devices.

At present, supercapacitors constitute, along with batteries, one of the most promising electrochemical energy storage technology. The recent emerging generation of bendable portable electronic devices has boosted the research of new materials, new processing techniques and new designs that can meet the demands in terms of mechanical stability upon bending or stretching, without compromising their electrochemical performance, at an acceptable cost. Among all the electrode materials currently explored, biomass-derived carbons hold a great potential, due to their low-cost, easy processing techniques, stability and versatility. Here we introduce the range of renewable precursors available and current state-of-the-art performances, and explore the challenges regarding flexibility and sustainability.