1. Study on the status of the working bodies grinding machines based on vibration analysis
- Author
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S. T. Antipov, A. N. Ryazanov, V. Yu. Owsyannikov, and A. V. Sharov
- Subjects
Engineering ,business.industry ,technical diagnostics ,Geography, Planning and Development ,Fatigue fractures ,Mechanical engineering ,pin ,Structural engineering ,TP368-456 ,Management, Monitoring, Policy and Law ,Diagnostic tools ,Food processing and manufacture ,Grinding ,Vibration ,Quality (physics) ,vibration speed ,Harmonics ,Vibration measurement ,Spectral analysis ,vibration ,business - Abstract
Improvement of technology and engineering aimed at the use of secondary raw material is an important task. One of the most important operations in the preparation of raw materials for mixed feeds is fine grinding. In this regard, the article discusses the grinding equipment allowing to obtain raw materials of higher quality with the lower energy consumption. Methods and diagnostic tools were proposed, the principle of determining the locations (points) of installation of vibration measurement sensors as well as the choice of the vibration signal analysis method were considered. Investigation of the state of the disintegrator working bodies was carried out in the workshop of LLC PСF "Luch 2000". The object of study is a disintegrator with rotors diameter of 350 mm, each of them having two rows of pins. The result of the experiment revealed that during the operation the working bodies of grinding machines are exposed to uneven wear and under the action of multicycle load micro-cracks and fatigue fractures occur. The method of spectral analysis revealed the appearance of harmonics with large vibration at a frequency of 126 Hz, as well as multiple frequencies, allowing a high degre e of probability to determine not only the actual state of the working bodies, but also to predict the defect development trend. Based on the analysis of the spectra, the decision on further time operation of the equipment is made, which significantly reduces the probability of an emergency stop of equipment and expensive repairs. The research data will be relevant when using vibration diagnostics tools in enterprises, as well as in the design, construction and choice of materials for grinding equipment.
- Published
- 2016
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