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In this article, a leaf spring insertion to the stator back iron is proposed to reduce vibration and acoustic noise in a switched reluctance machine (SRM). The back iron of the tooth tip is curved out and the material made up of carbon spring steel is placed to dampen the vibration due to radial force. A 6/4 stator/rotor pole SRM is designed and its natural vibration mode frequencies are determined through finite-element analyses. The optimal current waveform is applied to the SRM model using the multidisciplinary coupled simulation method to determine the radial force with the harmonic orders. In the final step, the proposed leaf spring architecture is optimized to achieve the most dampening for the effective radial force harmonic orders. The simulation and experimental results confirmed the effectiveness of the leaf spring insertion in reducing the noise and vibration in SRMs. [ABSTRACT FROM AUTHOR]

This article proposes a simple method to calculate a current vector trajectory for the enhanced operation of the electric power generation system based on a synchronous reluctance machine (SynRM). Owing to magnetic saturation and cross magnetization, the performance and the torque capability of a SynRM vary according to the position and the value of the stator current. State-of-the-art control methods usually assume parameters with constant values, especially the inductance, neglecting saturation, leading to possible uncertainty in the machine operation. Therefore, a current vector trajectory to operate this type of machine, as a generator, in an extended speed range, with enhanced performance and considering magnetic saturation is proposed. A straightforward algorithm based on the inductance characteristic of the machine is used to calculate the trajectory of the stator current vector. This trajectory is evaluated via the numerical simulation of an experimentally validated finite-element model of a SynRM. The results show that the proposed current vector trajectory can improve the torque capability to 5% concerning the estimated trajectory without considering saturation. Experimental results are also provided to demonstrate the enhanced operation of the generator. [ABSTRACT FROM AUTHOR]

In this article, we deal with design considerations of a new ac hybrid-excitation permanent-magnet machine with axial stator. Due to the presence of an axial stator, the machine features a typical three-dimensional geometric structure and field distribution. A simplified reluctance-based network is developed to capture the main design features of the machine. The analytical equations are deduced relating the main geometric dimensions to the machine design criteria: speed, power, and flux regulation capability. The influence of key machine geometric parameters, i.e., radial/axial air-gap length, stack length, and bore diameter, on output power, flux density, and flux regulation capability is investigated. It is found that there is a design tradeoff between the machine power density and flux regulation capability. The d/q-axis inductance and its ratio, which has an influence on flux weakening capability and operation performance, is examined. Finally, a 6-pole/36-slot prototype is built. Intensive experimental tests are carried out to verify the machine characteristics. [ABSTRACT FROM AUTHOR]

Thanks to the absence of rotor windings and permanent magnets, switched reluctance motors have a small weight construction. The integration of a modular power converter in a switched reluctance motor leads to a highly compact and fault-tolerant motor drive with small weight and high power density. In this article, a polygon-retrofitted integration topology is proposed for switched reluctance motors. Both the switched reluctance motor and the power converter are cooled with one shared cooling circuit. The power converter is designed and implemented using silicon carbide technology for its low losses and small thermal resistance. The proposed integration topology is extensively studied using multiphysics modeling and experimental measurements on a fully integrated rotating setup. A highly compact and power dense drive of 3.1 kW/L is obtained. [ABSTRACT FROM AUTHOR]

Dc-field excited modular variable flux reluctance machines (VFRM) are passive salient-pole rotor and independent stator winding, which makes it suitable for aerospace applications. Fault-tolerant operation is commonly required to improve its reliability. Hence, the performance under winding open-circuit faults is analyzed and the fault-tolerant control strategy is presented to increase the output capacity in this article. First, the dc-rectified output voltages and power of the VFRM under both normal and open-circuit faults are derived. Then, phase angle control strategy of the fault-tolerant operation for a 12-slot-14-rotor-pole (12s14r) modular VFRM is proposed, where the control sequence is optimized to achieve the maximum output power of the generation system. Compared with the classical fault-tolerant method, a higher applicability of the proposed method in terms of the types of fault-tolerant operations can be achieved. The electromagnetic properties, including the armature current and the capacity of electrical power output, are analyzed with finite-element analysis. The effectiveness and feasibility of the proposed fault-topology and control strategy are verified by the 12s14r VFRM prototype in normal, fault, and fault-tolerant operation. [ABSTRACT FROM AUTHOR]

Rotor angle is essential in permanent-magnet (PM) brushless machines. Recently, an embedded magnetic encoder (EME) scheme, consisted of linear Hall sensors installing inside of the PM machines, has been proposed to sense the flux density and consequently provides rotor position. Compared with traditional optical encoder and resolver, the linear Hall sensor prevails over in both space and cost. The aforementioned scheme is employed successfully in rotor-PM machines, where a PM-excited field rotates at the synchronous speed. In this article, the feasibility of EME in stator-PM flux-switching machine is validated, where PMs are located in stator, resulting in a stationary PM field. The stator slots are selected as installation position of linear Hall sensors to avoid changing the existing structure of machines. The variation of linear Hall signal is due to the changing reluctance of rotor rather than rotating PMs. Then, a decoding algorithm is designed based on an add-up operation, a complex coefficient filter, and a synchronous reference frame phase-locked loop. Finally, experiments on a prototype machine are conducted to validate the effectiveness of EME scheme under both speed-varying and load-varying conditions. [ABSTRACT FROM AUTHOR]

Compared with the traditional control method, the direct torque control and direct force control method significantly reduces the torque ripple and the root-mean-square current of the phase winding in the single-winding bearingless switched reluctance motor. However, due to the unreasonable selection of voltage vectors and full cycle control, this method has some problems, such as too many control objects, excessive switching times, and low torque–ampere ratio. This article proposes an improved method for the abovementioned problems. First, the turn-on angle and conduction region of each phase winding are chosen as the control targets, and the operation principle is introduced accordingly. Second, according to the difference of the torque generated by the neighboring phases, the output torque can be distributed more properly to obtain the higher torque–ampere ratio in the commutation region. Finally, the sectors divided in the electrical space are reorganized and the corresponding voltage vectors are optimized. Experimental results show that the proposed method can secure lower torque ripples, fewer switching times, and copper loss. In addition, the torque–ampere ratio is improved as well. [ABSTRACT FROM AUTHOR]

High gradability and wide operating speed range are critical requirements for heavy-duty trucks and off-road electric vehicles. The motor power rating used for such applications can be reduced by selecting a motor with a wide constant power speed range (CPSR). However, permanent magnet synchronous motors (PMSMs) with wide CPSR have limited overloading capability. The operating speed range, as well as the overloading capability, can be improved by increasing the base speed of a low CPSR three-phase PMSM, which results in overdesign. Further, using multigear transmission to achieve a wide operating speed range with a low power motor increases system weight, drivetrain complexity, and maintenance requirement. This article proposes a dual three-phase interior PMSM with an unequal split winding configuration and zero degree winding displacement (uneq0-PMSM) to extend the constant power region and improve the overloading capability without any machine overdesign. The winding split ratio for the proposed configuration is decided to achieve the desired torque-speed characteristic shape for a given requirement. Further, a transition algorithm for smooth changeover between two-winding operation during low-speed and one-winding operation for high-speed is also proposed. The proposed concepts are experimentally validated on a 1.5-kW uneq0-PMSM with 1:3 winding split ratio. [ABSTRACT FROM AUTHOR]

This article proposes a multiobjective optimization design framework for a double stator brushless hybrid excitation motor (DSBHEM) to provide high torque, wide flux regulation ability and low torque ripple. The design variables are divided into sensitive level and insensitive level by sensitivity analysis. The response surface model (RSM) and nondominated sorting genetic algorithm 2 (NSGA2) are organically combined to generate a set of Pareto solutions for the sensitive level variables, from which the optimal values of the sensitive level variables are obtained. In addition, the optimal values of insensitive variables are obtained through single parameter scanning optimization, and a set of final optimal design variables are obtained. The electromagnetic performance of the initial design and the optimal design are compared with finite element analysis. Finally, a prototype is manufactured to verify the proposed concepts. [ABSTRACT FROM AUTHOR]

This article presents an accurate analytical model (AM) for synchronous reluctance machine (SynRM) that incorporates the effect of stator slots on the air gap flux density and torque waveforms. From the formulation of magnetic potential in the air gap for both the stator and rotor, the flux density is obtained, considering the first harmonic of the flux density and the electric loading, the average torque is calculated using the Lorentz’s force. The ripple torque is obtained from the energy stored in magnetic circuit. The method is developed for a rotor with one flux barrier per pole and then extended to a larger number of barriers. To validate the results obtained by the AM proposed finite element analysis have been carried out. Several comparisons have been derived considering different rotor positions as well as different harmonic orders, and the pros and cons of the method are highlighted. The model performs fast and can predict results with high accuracy, and can be adopted to speed up the preliminary design and optimizations of this type of motors, with respect to finite element. In addition, from the analytical expressions it is possible to obtain all the correlations between electrical, magnetic, and geometrical characteristics of the machine, with the advantage of enabling a faster machine design. [ABSTRACT FROM AUTHOR]

This article proposes a hybrid analytical modeling procedure for the performance parameter estimation of synchronous reluctance machine, including its operation in the region of magnetic saturation. The proposed model better estimated the torque profile through improved translation and stepped transition of rotor flux barriers. The non-linear operation is simulated by considering the global saturation and estimating the machine’s operating point on the magnetization curve of the core material. The procedure formulation focuses on improving the accuracy and rapidness of the iterative design process. The obtained results are validated against an already established design analysis technique, finite-element analysis, and the frequency spectrum analysis of practical machine results. With the improved accuracy and the least requirement of simulation runtime and computational resources, the modeling procedure can be utilized as an initial design iteration tool. [ABSTRACT FROM AUTHOR]

To meet the new international efficiency (IE) standards, line-start (LS) synchronous reluctance motors (SyRMs) are now being considered. Conventional star and delta windings are usually employed in LS SyRMs. However, combined star-delta winding has higher winding factor and lower magneto-motive force (mmf) harmonics compared to conventional star and delta windings. Hence, in this paper, LS SyRM and LS ferrite assisted SyRM with star and star-delta winding are analyzed and their performance indices are compared. A winding function analysis is used for the design of star and star-delta windings. Further, the effect of zero sequence current on the performance of the motors under comparison is presented in detail. Star and star-delta winding prototype LS SyRMs with and without ferrite magnets in the rotor are fabricated. Experimental studies are carried-out on these prototypes and the results are presented which are in close agreement with the simulation results. [ABSTRACT FROM AUTHOR]

Synchronous reluctance motors (SynRMs) with four layers of flux barriers are currently in practical use as high-efficiency motors for industrial applications. While SynRMs have higher efficiency than induction motors, they have a high torque ripple. In this study, an asymmetric rotor structure was designed to reduce the torque ripple of the four-layer SynRM, considering the mechanical strength. Two rotor structures with different flux barrier angles were combined in the stacking direction, and the ratio of the combination was optimized by finite element analysis. In addition, prototypes of the initial structure and proposed asymmetric structure were manufactured, and their torque and efficiency characteristics were measured. The experimental results show that the proposed asymmetric structure can reduce the torque ripple while maintaining the basic characteristics such as average torque and efficiency. [ABSTRACT FROM AUTHOR]

This article reviews the state-of-the-art back electromotive force (EMF) based sensorless schemes for synchronous machines. Field-oriented control (FOC) of a synchronous machine requires real-time rotor position for decoupled torque and flux control. Extraction of rotor position without a sensor or sensorless control has been an enabling technology for the past few decades. Sensorless control using back EMF voltage induced by rotor movement is the most widely used method. However, the connections and differences between different methods have not been thoroughly investigated and documented. This article first reviews basic sensorless methods. The two implementation forms of an observer are examined to facilitate analysis. A detailed analysis puts in evidence the connections behind different methods in both stationary and synchronous reference frames. A summary is drawn that is meant to offer a few key points regarding different sensorless methods. Finally, a conclusion is given to summarize the major contributions of this article. [ABSTRACT FROM AUTHOR]

Interturn short-circuit faults are one of the most (if not the most) harmful electrical machine failures, that if not detected and mitigated at a very incipient stage of development may involve serious consequences, both in terms of repair costs and safety. This article proposes a novel interturn fault diagnostic technique for synchronous reluctance machines based on the Luenberger state observer and current's second-order harmonic. The superiority of the proposed approach over the conventional model-based techniques is the ability to evaluate the severity of the fault as well as the efficiency in detecting faults in early stages and under various operating conditions. The effectiveness of the proposed method is demonstrated and validated through several experimental tests. [ABSTRACT FROM AUTHOR]

In this article, a circulating-current-excited switched reluctance generator system using a standard diode rectifier is proposed and examined. It features a dc power source connected in series with the ring-connected windings, which provides the dc-bias current as the excitation current in the windings. Using a series-connected dc power source, a dc-bias current is easily realized in the ac winding. Compared with the existing machine having dc-bias in the ac winding, the proposed generator can provide dc power with a standard diode rectifier. Less active legs and no rotor position sensor are needed for the control of the circulating current of the proposed generator, which increases the reliability of the generation system. The system configuration and the operation principle are introduced in detail. Then, the electromagnetic performance of the proposed generation system is analyzed at both open-circuit and load conditions. The asymmetric current distributions are deduced and verified by the simulations. At last, the prototype is tested under varied operation conditions and the experiments agree well with the analysis. [ABSTRACT FROM AUTHOR]

Multiphase machines with a prime number of phases (five and seven) have shown better torque density than machines with other phase numbers. Unfortunately, these machines require a special stator design. Hence, this article proposes general rewinding techniques to obtain a five-phase winding from the existing standard three-phase stator frames. The proposed rewinding techniques are applied to construct a five-phase star-connected synchronous reluctance machine (SynRM 1) and a novel combined star-pentagon winding (SynRM 2). Simple mathematical formulations are introduced to compute the equivalent winding factor. The performance of five-phase SynRMs is analyzed using two-dimensional Ansys Maxwell transient simulations under the same copper volume for both healthy and faulty cases. SynRM 1 and 2 provide 6.56% and 13.35% higher torque compared to the three-phase SynRM at rated current and at optimal current angle. The torque ripple is decreased by 17% and 30%, respectively. Moreover, SynRM 1 and 2 offer a better performance at the faulty case; e.g., at one phase opened, the average torque of SynRM 1 and 2 is 82% and 108% higher compared to the three-phase SynRM. In addition, the torque ripple is reduced by about 63% and 81%. Finally, experimental results are done to validate the proposed winding techniques. [ABSTRACT FROM AUTHOR]

A generalized fault-tolerant control (FTC) strategy for the field-oriented control (FOC) and direct torque control (DTC) of five-phase fault-tolerant permanent magnet (FPFTPM) motors under various open-circuit faults is presented in this article. Most previous studies regarding FTC target a specific primary control algorithm and involve different reduced-order transformation matrices and additional current controllers, which increase the complexity of the entire drive system. In this study, a solution to the aforementioned problems is devised by developing optimal fault-tolerant voltages, which are derived from fault-tolerant mechanism analysis and steady-healthy design. Because the coordinate transformation need not be changed and additional voltage compensation is not required, a minimal control drive system reconfiguration under various open-circuit faults can be achieved to avoid accommodating the change of the primary control algorithm. The proposed control strategy not only improves the torque performance and dynamic response under healthy and fault conditions, but also adapts to both FOC and DTC. Experimental results for a 2 kW FPFTPM motor prototype are provided to evaluate the proposed strategy. [ABSTRACT FROM AUTHOR]

Vernier reluctance machine (VRM) with dc field coils in stator is a competitive rare-earth-free design for variable-speed industrial applications due to its robust structure and controllable excitation, while its torque density is relatively disadvantageous. To address this issue, this article proposes a new armature winding design method for VRM with dc field coils across two stator teeth. The key is to break the traditional winding design principle based on the flux modulation effect of fundamental dc field harmonic, and instead, reconstruct a novel harmonic winding to enhance the utilization factor of the modulated high-order dc field harmonics arising from the unique magnetomotive force distribution of dc field coils across two stator teeth. By this means, the torque density can be improved by 75.6% against the existing poor counterpart. In this article, the machine structure and operation principle are introduced, with emphasis on the high-order dc field harmonics distribution rule and its influence on the armature winding design. By finite element design and optimization, a comparative study is performed to evaluate the electromagnetic performance of VRMs using two different winding configurations with variable slot pole combinations. A prototype is fabricated and tested, and the results agree well with finite element analysis, which verifies the feasibility and advantages of the proposed winding design method. [ABSTRACT FROM AUTHOR]

This article presents a new type of double stator swing rotating permanent magnet spherical motor (DSSRPMSM), which can realize swing, rotation, and helical motion and is used in industrial robots, gyroscopes, satellite communications, and other fields. The proposed spherical motor consists of two stators and a hollow rotor with permanent magnet (PM) poles on its inner and outer surfaces. Compared with most spherical motor with hollow coil and traditional PM synchronous motor, the structure of the motor is different and novel, and it is difficult to find a more perfect design theory and method. Thus, this article introduces the new idea of motor design in detail. First, the structure and working principle of the motor are introduced, and the original design of the motor is carried out. The 2-D rough estimation and 3-D FEM accurate simulation calculation are carried out, and the electromagnetic characteristics of the motor are obtained, including magnetic flux density distribution, torque, and loss. The simulation results meet the design specifications of the motor. A prototype was built and tested. The experimental results are in good agreement with the 3-D FEM analysis. The design method provides a theoretical basis for the design of this kind of spherical motor. The research results lay a foundation for the subsequent optimization of the motor. [ABSTRACT FROM AUTHOR]

A new partitioned stator field modulation machine (PSFMM) with H-shape permanent magnet (HPM) excitation (HPM-PSFMM) is proposed, which is evolved from the conventional flux-switching machine (FSM) and flux-reversal machine (FRM). The proposed HPM-PSFMM combines the merits of high reliability and good heat dissipation characteristic. In addition, it exhibits high torque production with low torque ripple. Based on the theory of electrical machine operation, the FSM and FRM can be transformed into PSFMM with interior permanent magnet (IPM) and surface-mounted PM (SPM) excitation by changing the position of PM excitation, respectively. It benefits to improve space utilization and increase slot area for a large number of armature windings. For reducing the flux leakage and enhancing the flux density in air gaps, the IPM and SPM excitation are combined into HPM excitation. The iron-pole rotor between the inner and outer stators acts the role of modulator to modulate the magnetic field excited by HPM excitation to couple with the armature reaction for converting electromechanical energy. The evolution process, operating principle, and key design parameters of the proposed HPM-PSFMM are presented. Finally, using the finite element analysis (FEA), it can be proven that the proposed HPM-PSFMM has the merits of high torque production, low flux leakage, low total harmonic distortion (THD), and low torque ripple when compared to other stator-PM machines, which is a desirable choice for high stability applications. [ABSTRACT FROM AUTHOR]

The magnetic field distribution in the air gap is of great importance in the design of rotary machines. In this article, an efficient analytical method is presented, which is capable of plotting the air-gap flux density waveform of induction machines (IMs) less time-consuming than the finite element method (FEM) does. The proposed method, based on the product of the current linkage waveform and the permeance waveform, utilizes the calculations of the steady-state equivalent circuit to ensure the accuracy and an equivalent air-gap reluctance model to take into account both the slot opening effect and the rotor movement. The method is tested on a general IM with different load cases and different design parameters, and the results are compared to the FEM calculations. It can be concluded that the proposed analytical method is an efficient option in the motor design to investigate the influence of the parameters on the flux density distribution. [ABSTRACT FROM AUTHOR]

With high surrounding temperatures, winding resistance increases and thus lowers the operational efficiency of a motor. To meet the large application requirements and conform with the ever-increasing energy-efficiency regulations for pump equipment in the metals industry, consistent efforts have focused on producing single-phase motors that can deliver superior performance at a low cost. Because the steady-state rotational speed is synchronized and no driver circuit is required, a direct-on-line synchronous reluctance motor is a potentially viable alternative to the commonly adopted induction motors. Its inherently simple structure and comparably low operational speed necessitate a challenging structural design for accomplishing the high-efficiency objectives of pump applications. These challenges and their potential solutions are reported in detail. By employing a systematic design scheme and including thermal concerns of the performance, a competitive high-efficiency single-phase direct-on-line synchronous reluctance motor for pump applications in various metal industry equipment was offered. [ABSTRACT FROM AUTHOR]

Due to the double-layer airgap configuration, the even-order harmonic components exist in the phase back electromotive force (EMF) of flux-modulation electrically excitation double-stator synchronous machine (FMEE-DSM), thus resulting in relatively high torque ripples. To promptly and effectively suppress these torque ripples, this article proposes and implements a second-order iterative learning control (ILC) strategy to minimize the main harmonic torque components based on the periodically repetitive characteristic of torque ripples in the FMEE-DSM. Via harmonic analysis on the torque ripples caused by the cogging torque and the nonsinusoidal induced EMFs, the dominative harmonic component, namely, the seventh-order component, can be precisely identified and then involved in the proposed ILC for torque ripple suppression. To verify the feasibility of proposed control strategy, a test bench of the FMEE-DSM control system was built based on dSPACE 1103. Accordingly, both the static and dynamic performances of the FMEE-DSM were investigated under the conditions of no-load and rated load. The theoretical analysis, computer simulation, and hardware experimentation are given to verify the proposed second-order ILC. [ABSTRACT FROM AUTHOR]

This paper presents an analytical approach to determine the air-gap magnetic field and the winding inductance in the brushless doubly-fed reluctance machine (BDFRM) with flux barriers. By dividing one flux guide layer into several segments, a calculus method based on magnetic circuit analysis is developed and specific analytical expression of the air-gap flux density is rigorously derived. Then, the included angle between fundamental components with the same pole pairs is also discussed. Based on the air-gap flux density distribution, the inductance expressions between different windings are also presented. Three kinds of finite element analysis models are established and studied. As a result, the accuracy of the analytical model can be verified by simulations and experimental data from an existing BDFRM prototype. [ABSTRACT FROM AUTHOR]

Asymmetric interior permanent magnet (AIPM) rotor topologies can achieve torque enhancement in IPM synchronous machines without the increase of PM usage due to utilizing magnetic-field-shifting (MFS) effect by reducing the current angle difference between maximum PM and reluctance torque components. This paper investigates the influence of armature reaction on MFS effect in AIPM machines. A general model of IPM machines considering MFS effect is analytically developed and the AIPM and IPM machines using the same stator, rotor diameter and total PM amount are comparatively studied. It shows that the armature reaction affects the MFS effect in both AIPM and IPM machines and the influence is more significant in AIPM machine. The relationships between MFS effects in PM flux-linkage and inductance characteristics and current angles for maximum PM and reluctance torque components are revealed. It confirms that the change of current angles of torque components is due to the MFS effect in PM flux-linkage and inductance characteristics in both AIPM and IPM machines. Besides, the developed machine model considering MFS effect is verified by finite element analysis. Finally, a small-scale AIPM machine prototype is fabricated and measured to validate the finite element analysis. [ABSTRACT FROM AUTHOR]

Special attention has been paid to two-phase switched reluctance motors (SRMs) as they have fewer power electronics components compared to three- or multi-phase ones. However, their main drawbacks are the lack of starting torque and a predetermined direction of rotation. This paper proposes a new self-starting technique for two-phase SRMs, which has superiorities over the previous approaches. In the proposed topology, the flux paths are shorter, and thus the required magnetomotive force is smaller, which reduces losses. The design procedure is explained. Two- and three-dimensional finite element method (FEM) is employed in the analysis. Also, the motor is prototyped, and two test setups for torque-angle measurement and control study are used. The dynamic behavior of the motor is studied applying single-pulse control and current hysteresis control strategies. The experimental results confirm the results obtained by FEM. Both simulation and experiment results confirm that the proposed topology offers higher efficiency, higher mean torque, and better dynamic behavior compared to two conventional SRMs. [ABSTRACT FROM AUTHOR]

In this paper, a novel six-phase outer rotor induction motor equipped with pseudo-concentrated windings is introduced as a robust, reliable, and low-cost solution. Multiple aspects of the proposed motor structure have been investigated such as a design algorithm and an analytical modeling based on the modified winding function considering the skew effect. The effect of using variable number of turns for the coils has been examined on the pseudo-concentrated windings. An appropriate optimization problem has been also defined to maximize the power factor and efficiency and to minimize the output torque ripple. The designed motor has been fabricated to verify the accuracy of the design procedure with an analytical model and a finite element analysis. Experimental results show superior performances for the designed motor. [ABSTRACT FROM AUTHOR]

The torque ripple of a switched reluctance motor (SRM) should be taken into account, as it can have negative effects on a connected gearbox and/or load. In this paper a concept and two realization methods for the reduction of the torque ripple are presented. An optimized alignment of the active elements of the stator leads to a reduction of this torque ripple. The first method proposed here is a four-fold segmented motor, which can reduce the torque ripple by 37.3 %. This can be achieved by segmentation in combination with a clever arrangement of active elements. However, this increases the number of necessary inverters, which increases redundancy and therefore leads to more security. A second method of achieving an equal reduction can be obtained by using a “double stator” motor. In this configuration both stators can be powered together. With this concept, the number of converters is halved compared to the first mentioned solution. This saves electronic components and thus reduces the effort. All results referred to in this article are obtained by simulation, or measured on a prototype. [ABSTRACT FROM AUTHOR]

In order to enhance motor torque performance of existing two-phase 8/10 E-Core SRM, an improved modular permanent magnet (PM)-assisted Switched Reluctance Motor (SRM) structure is presented. Firstly, basic structure and operation principle of the proposed structure are introduced. To further evaluate performance improvement, effects of various parameters on the design such as inductance, flux-linkage, average torque and cogging torque are compressively investigated by finite element method (FEM) software subsequently. In the meantime, comparisons with other two-phase SRM structures are also performed including average torque, torque/PM volume, torque/ motor volume, torque/current, etc. Finally, a prototype is fabricated, and simulation and experimental results verify that the proposed design has high torque performance. [ABSTRACT FROM AUTHOR]

This article proposes a novel asymmetric interior permanent magnet (AIPM) rotor topology that has a mixed V-shape and spoke-type PM configuration, designated as a 1.5-layer PM structure, and asymmetric arrangement of V-shape PMs and asymmetric flux barriers. The AIPM rotor topology is employed for IPM synchronous machines to utilize the magnetic-field-shifting (MFS) effect for increasing average torque by reducing the current angle difference between peak PM and reluctance torque components. Three machines, i.e., the proposed 1.5-layer AIPM, a symmetrical 1.5-layer IPM-I, and a conventional V-shape benchmark IPM-II are designed and optimized using the same stator, rotor diameter, and total PM usage by global parametric optimization considering the mechanical stress. The effect of asymmetric features of the 1.5-layer AIPM rotor design, i.e., asymmetry of V-shape cavity as well as position and dimensions of flux barrier, on maximum torque and open-circuit air-gap field are investigated. The electromagnetic performances of three machines are compared. It confirms that the proposed AIPM machine has the highest maximum torque and the smallest cogging torque simultaneously. It is also revealed that the torque enhancement is achieved by both the 1.5-layer structure and MFS effect. Finally, a prototype of an AIPM machine is manufactured and tested to validate the analyses. [ABSTRACT FROM AUTHOR]

The interturn short-circuit fault of stator winding is a common failure mode in switched reluctance motors (SRMs), which can severely harm the operation of the motor. In this article, a novel method for diagnosing the interturn short-circuit fault in the current chopping mode is proposed, which is suitable for online monitoring and protection of SRMs. The proposed method achieves a fast response and high sensitivity and can mitigate the interference of load conditions on detection reliability. Moreover, this method is based on phase currents, which does not require additional sensor or detection circuits. Meanwhile, the effects of interturn fault location in the stator winding on the motor flux and motor parameters are analyzed in detail through finite-element analysis, which is helpful to establish a reliable diagnostics technique for various fault conditions. Experimentations based on an 8/6 four-phase SRM with special windings designed to simulate interturn short circuit conditions are conducted, and the results have verified the effectiveness of the proposed method. [ABSTRACT FROM AUTHOR]

Analytical modeling (AM) of the magnetic field for axial-flux switched reluctance motors (AFSRMs), considering 3-D features and nonlinear saturation effects, remains to be a knotty problem. This article proposes a quasi-3-D nonlinear AM method to predict magnetic field distributions and electromagnetic performances of an AFSRM. First, the harmonic modeling (HM) technique is applied to obtain the spatiotemporal distribution characteristics of the axial and tangential magnetic flux density at the mean radius. Second, the nonlinearity of the soft magnetic material in teeth is considered by an adaptive convergence rate algorithm. Finally, a radial dependence function is formulated to extend the solution of the annular Section to any point in the 3-D space of the AFSRM. To confirm the accuracy of the proposed method, the analytical solutions of magnetic flux density and electromagnetic torque have been compared with FEM simulation results. Meanwhile, an additional validation has been done for the stability of this nonlinear AM method under severe saturation conditions. Finally, the reasonable selection of the harmonic truncation order number has been discussed to reach a good balance between accuracy and time cost. The quasi-3-D nonlinear AM method can consider the curvature and edge effect, as well as the saturation effect effectively, which is suitable for performance predictions and parametric studies of AFSRMs. [ABSTRACT FROM AUTHOR]

This article investigates the design methods and performance optimization of segmented-double-stator switched reluctance machine (SDS-SRM). First, two segmented U-shaped single-stator SRMs are introduced, including inner-rotor and outer-rotor constructions. In order to enhance the torque and power density, these two kinds of single-stator SRMs are combined together to constitute an SDS-SRM. Then, the relationships of torque ripple coefficient with the mechanical offset angles of the inner and outer rotor teeth are investigated to obtain the optimal rotor structure, and the corresponding conduction phase sequences for double-stator excitation mode are also analyzed. Furthermore, the flux distributions of the inner and outer stators with different coil magnetic polarities configurations are researched, and it reveals that the phase windings both on inner and outer stators with NSSNNSSN polarities have better magnetic field decoupling characteristics. To evaluate the final topology of the proposed SDS-SRM, the static magnetic characteristics and dynamic performances are presented. Finally, the SDS-SRM prototype is manufactured and tested to validate the theory and simulation analyses. [ABSTRACT FROM AUTHOR]

In this article, a new dual-winding dual-flux-concentrated magnetic-field-modulated brushless compound-structure machine (DDMFM-BCSM) is proposed by combining the magnetic-field modulated brushless dual-rotor machine (MFM-BDRM) and permanent magnet synchronous machine (PMSM) into one. Proposed machine has two sets of windings in stator slots and spoke-type PMs on dual rotors. Besides, there are flux barriers on the inner rotor to improve the performance of MFM-BDRM part. Based on magnetic field modulation principle, the main harmonics of the flux density in inner and outer air gap are calculated by analytical method and simulated by finite element method (FEM). The performance of the proposed machine, including MFM-BDRM part, PMSM part, and the whole DDMFM-BCSM, is analyzed. In order to analyze the influence of flux barriers on the performance of DDMFM-BCSM, a DDMFM-BCSM without flux barriers is designed to compare their performance, including torque, loss, and power factor. [ABSTRACT FROM AUTHOR]

For traditional 12/8 bearingless switched reluctance motors (BSRMs), the coupling between torque and levitation increases the complexity of control. For the turbomachinery application, 2 degrees of freedom (DOF) BSRMs stabilized by extra 3-DOF active magnetic bearings are required. In this article, an improved BSRM with 4 rotor poles and 12 stator poles is proposed to realize 4-DOF radial levitation, and the torque dead zone is compensated because that two rotors and these poles are assemble with 15 mechanical degree shifted. The decoupling of torque and radial levitation is realized simultaneously. Moreover, the operation principle of axial reluctance force is analyzed for passive levitation in the axial direction. Various experiments were completed to verify the performance of the proposed BSRM, and the prototype achieved stable levitation of the rotor in 10 000 r/min. [ABSTRACT FROM AUTHOR]

This paper formulates the difference in base frequency and maximum torque between distributed and concentrated windings taking into account the air-gap modulation of concentrated-winding permanent magnet (PM) motors. The design superiority is typically confirmed for each winding type during a development period by using time-consuming finite element analysis (FEA). We propose a quantification that enables motor designers to easily judge, at the initial design stage, a superior winding type and to shorten a design period. Throughout our formulation, we found that the distributed-winding PM motors, in principle, have larger q-axis inductance and smaller d-axis inductance than the concentrated-winding motors, which leads to a decrease in the base frequency. On the other hand, the distributed winding inherently has higher winding factor and needs shorter stack length of core than the concentrated winding for identical torque output, which results in an increase in the base frequency. And also, we theoretically quantified the difference in reluctance-torque contribution between the two winding types and found that it was too small to have much impact on practical design. We applied the proposed formulae to a 0.2-kW concentrated-winding Nd-Fe-B magnet motor and were able to quantify the base frequency, the maximum torque, and the minimum stack length of core for a distributed-winding motor with high accuracy without having to rely on FEA. The FEA and measurement results demonstrated the validity of the proposed approach for the fabricated distributed-winding PM motor. [ABSTRACT FROM AUTHOR]

This paper presents the overall comparison of four possible topologies of linear switched reluctance motor with segmented secondary (LSRMSS) as candidates for vertical actuation systems. The analytical design approach which treats each unit of LSRM as independent force generator is applied to design the four machines. All the four machines can be seen as 2-unit force generator although they have different winding configurations and topologies. In this case, the four machines can be designed to have similar force profile due to the inherent modular characteristics of LSRMSS. Force production, active material mass, end effects, copper loss and thrust density have been considered as well as the dynamic performance. The results indicate that the topology with toroidally wound mover has the highest force density and payload ratio capability. This topology is finally chosen to be prototyped for a 1m long vertical propulsion actuator. The experiment is performed to validate the theoretical analysis above. [ABSTRACT FROM AUTHOR]

The accurate estimation of equivalent circuit parameters (EEC) is necessary for performance analysis and control of electric drives using the analytical models of electrical machines. The analytical models of PM motor assume constant values of d and q axis inductances. Since the B vs. H curve of the lamination material is non-linear, the $L_{d}$ and $L_{q}$ inductances vary as the stator current increases. So, the assumption of constant inductances results in an erroneous prediction of the motor’s behavior. Hence, an accurate estimation of nonlinear variation of inductances in PM motors is necessary. There are many techniques specified in standards and literature for the evaluation of IPM machine inductances. However, a reliable method to capture the nonlinear variation of inductances is not discussed. This work gives a comparative analysis of various inductance measurement techniques for the interior permanent magnet (IPM) machines to capture the nonlinear variation of inductances with current based on motor performance. Statistical and qualitative analysis of experimental and FEA results on an IPM motor design is done in this work to determine a reliable inductance measurement technique. [ABSTRACT FROM AUTHOR]

The main idea of this paper is to offer a continuous C-cores unique configuration for switched reluctance motor (SRM) and to present an analytical model for its analysis. The advantages of this structure are having a short path for the main part of the magnetic flux, resulting in less core losses and as well as less negative torque. On the other hand, there is less leakage flux in the proposed structure. Another advantage of this structure is that it has a high mean torque compared to conventional structures, so that this increase in mean torque also increases a small amount of torque ripple, which is negligible. However, power density at a constant volume increases relatively much. The proposed SRM is analyzed by the finite element method (FEM) and by employing a magnetic flux density pattern and magnetic fluxes path, its magnetic equivalent circuit (MEC) is obtained. In this MEC model, the main fluxes and leakage fluxes are fully modeled. After its complete analysis, electromagnetics torque, inductance, flux-linkage, mean torque, and peak torque are evaluated. Static and dynamic performances are then determined. Finally, the proposed SRM was prototyped and tested. The experimental results consisting of static torque, flux-linkage, voltage, and current waveforms and input power are compared with the corresponding results in the MEC model and FEM. The comparisons verify the accuracy and validity of the introduced analytical model. Besides, static torque, flux-linkage characteristics, and dynamic performance at a nominal speed of 1000 rpm and the current chopping control mode with chopping 5A under the load of the proposed SRM are compared with the conventional SRM and its merits are observed. [ABSTRACT FROM AUTHOR]

This article compares the performance of an existing three-phase synchronous reluctance machine (SynRM) with an identical machine that is upgraded to a five-phase machine. Two different methods are possible to convert the existing three-phase machine to a five-phase one with minimum cost. In the first method, a five-phase SynRM (SynRM 1) is obtained by replacing the existing stator by another one that has an integer number of slots per pole, i.e., a multiple of five. In the second method, a five-phase SynRM (SynRM 2) is obtained by rewinding the existing stator with a special type of winding. This is because the slot number of the existing stators is not a multiple of five. The novelty of the article is that two five-phase SynRMs are compared with the original three phase reference machine in terms of torque and torque ripple, in healthy and fault conditions. At rated condition and optimal current angle, SynRM 1 performs better than SynRM 2 in terms of rated torque: SynRM 1 and 2 have 11.8% and 6.6% higher torque than the three-phase machine. But, SynRM 1 has 25% more torque ripple than the three-phase reference machine, while SynRM 2 has 17% lower torque ripple. At faulty case, SynRM 1 and 2 work at 74% and 79% of the healthy rated torque of the three-phase SynRM, while the three-phase SynRM works at only 43% with a very huge torque ripple. Finally, experimental measurements are obtained to validate the theoretical work. [ABSTRACT FROM AUTHOR]

This article proposes a novel dual three-phase flux-modulated switched reluctance motor (SRM) drive with maximum torque per ampere (MTPA) capability. Different from the existing open-winding structure, the stator winding is in dual three-phase connection, which effectively eliminates the side effects of the zero-sequence harmonic voltage component. Hence, the modulating region of the space vector pulsewidth modulation can be enhanced together with the increase of the dc-link voltage utilization ratio. The mathematical models of the dual three-phase flux-modulated SRM in the stationary reference frame and synchronous rotating reference frame are analyzed in detail. By considering the inductance nonlinearity, the MTPA control strategy is proposed based on the polynomial fitting method, which not only improves the torque capability but also simplifies the calculation of the current control system. The contributions of fundamental and harmonic currents to the electromagnetic torque are considered. By online adjusting the ratio of the dc-biased current component to the ac current component, the torque capacity can be improved. Besides, the effectiveness of the proposed MTPA control strategy can be enhanced by suppressing the harmonic current components caused by distorted back electromotive force. Experimental validations are provided to verify the effectiveness of the proposed SRM drive. [ABSTRACT FROM AUTHOR]

In this article, we present a bearingless motor with a novel segmented dipole interior permanent magnet (IPM) slice rotor. The segmented dipole IPM rotor contains a unique pattern of interior permanent magnets arranged to generate a dipole air gap flux pattern. The magnets are encapsulated within an electrical steel rotor structure. The stator contains a three-phase, four-pole winding for suspension and a three-phase, two-pole winding for rotation. We present analyses of several candidate rotor designs. The analyses indicate that the segmented dipole IPM rotor achieves a reduced tradeoff between force and torque capacity and relatively symmetric force dynamics as compared to prior art designs and alternate topologies. Symmetric and decoupled force dynamics allow a simple force decoupling algorithm to be used. We designed, constructed, and tested a prototype system. We experimentally demonstrate that the prototype system can achieve stable levitation and open-loop rotation. [ABSTRACT FROM AUTHOR]

In this article, based on flux modulation theory, an airgap-harmonic-based multilevel optimization design approach is proposed for a double-stator flux-modulated permanent-magnet (DS-FMPM) motor. The proposed DS-FMPM motor is purposefully designed, so as to realize the design requirements of driving cycle. In the proposed optimization approach, based on three fundamental elements of general flux modulation theory, motor optimization design is carried out from three levels. Furthermore, a response surface method, sensitivity analysis, and a genetic algorithm are purposely employed in different levels to obtain optimal motor design. In addition, electromagnetic performances of a DS-FMPM motor are demonstrated in detail. Finally, a prototype motor is manufactured and tested. Both simulation and experimental results verify the feasibility of the DS-FMPM motor and the effectiveness of the proposed airgap-harmonic-based multilevel optimization design approach. [ABSTRACT FROM AUTHOR]

In this article, split-tooth stator slot permanent magnet (PM) machines, which have high fault-tolerant capability, are proposed. Compared with the existing 12-slot 10-pole (12S10P) stator slot PM machine, the torque can be improved by 66% by properly choosing the split tooth number and other geometric parameters. It is found that two split teeth stator slot PM machine (ST2) shows the best torque characteristics among the stator slot PM machines with different split tooth number. To further illustrate the merits and demerits of ST2, a conventional 6S4P surface mounted PM machine (SPMM) and a 6S4P variable flux reluctance machine serve as the benchmarks to compare with the 6S11P ST2, at both open circuit condition and load condition. The 6S11P ST2 shows 68% higher torque over the 6S4P VFRM. Although the torque of the 6S11P ST2 is around half of the 6S4P SPMM, the former has 70% higher torque per PM volume than the latter. Furthermore, demagnetization analyses under three-phase short-circuit and pure d-axis currents show that the 6S11P ST2 has much better demagnetization withstand capability over the 6S4P SPMM. A Prototype is manufactured and tested to validate the theoretical analyses. [ABSTRACT FROM AUTHOR]

This paper mainly takes a 6/4 switched reluctance motor (SRM) as an example to analyze the temperature of the motor. In order to establish the equivalent thermal circuit model (ETCM) conveniently, the mechanical structure of the motor is simplified to a certain extent, and the characteristic nodes are divided. Then the heat transfer process in the rotor region, the stator region and the whole motor during the operation of the motor is analyzed, and the ETCM of those regions are established respectively. This method of establishing ETCM is also applicable to superconducting motors. Based on the basic principles of heat transfer, the calculation method of thermal resistance in each ETCM is given in this paper. Then, the three-dimensional (3-D) finite element (FE) temperature field model of the motor is built and compared with the ETCM. Finally, the accuracy of the ETCM is verified by experiments. [ABSTRACT FROM AUTHOR]

In order to combine the advantages of modularity and hybrid-excitation for motor torque and power density enhancement, this article proposes a 12/4 modular-topology, permanent magnet (PM) assist, hybrid-excitation switched reluctance machine (HESRM) with both segmented-stator and -rotor. The machine topology and basic operating principle are presented. Three key parameters of the machine are optimized for assessment on the torque production. The three-dimensional finite-element analysis is employed to consider the effects of end winding and core saturation. The static magnetic characteristics and dynamic performances are simulated and compared with a 12/4 segmented SRM (SSRM) without PM and a 12/10 segmented-stator HESRM. Two prototypes of the proposed 12/4 HESRM and a 12/10 segmented-stator HESRM with the same size are manufactured and developed for experimental verification. Both results show that the proposed motor can achieve higher dynamic average torque and higher power/torque density at high-speed operation. It also has a stronger starting capability, more rapid response for command changes, as well as better stability and tracking features. [ABSTRACT FROM AUTHOR]

The rotor flux linkage of permanent-magnet synchronous motor (PMSM) is of great importance for monitoring and high-performance control. However, most of the existing online estimation methods need prior knowledge of other PMSM parameters such as stator resistance and dq axis inductance, which are difficult to realize in the rank-deficient models of electrical machines. This article proposes a simple online estimation method of rotor flux linkage for the dual three-phase surface-mounted PMSM (SPMSM) drives with the assistance of injected position offset. The independent estimation model has been developed for the rotor flux linkage by appropriate setting of positon offset between two sets of three-phase windings of dual three-phase SPMSM drives. The proposed method not only has little influence on the output torque and high signal-to-noise ratio for observation, but also offers the superior performance in estimation accuracy irrespective of the influence of VSI nonlinearity. In addition, the proposed position-offset-based method is suitable for the full-speed region including the field-weakening operation. Finally, comprehensive experimental results are presented to verify validity of the proposed method under different working conditions. [ABSTRACT FROM AUTHOR]

The article presents a torque ripple minimization process using symmetrical rotor flux barrier shaping for synchronous reluctance (SyncRel) machines. High-performance applications demand stringent torque-speed, torque ripple, noise, and vibration requirements to satisfy the overall system performance. An iterative design approach incorporating electromagnetic, structural, and thermal analyses is presented that led to the design of a SyncRel motor with low torque ripple and minimized second-order vibration mode. The contributions demonstrated that the 30-slot, 4-pole SrncRel machine is a viable option for high-performance and packaging-constrained applications. Global response surface method that has the capability for parallel analysis has been used for the multiobjective optimization problem. A 2D finite element (FE) tool with the HyperStudy optimization routine has been used to implement the proposed design process. A quick and easy-to-use motor parameter-based model along with 2D FE analysis is used to evaluate the performance of the optimized design. Experimental results are provided to validate the iterative and comprehensive design, and design procedure. [ABSTRACT FROM AUTHOR]

In this paper, a new multi-tooth switched reluctance motor (MT-SRM) is proposed and then based on the original topology, three novel multi-tooth hybrid reluctance motors (MT-HRMs) are introduced to improve the torque characteristics of the SRM. The proposed structures are an MT-HRM with permanent magnets (PMs) between the side teeth of the adjacent modules, an MT-HRM with PMs in the yoke, and finally an MT-HRM with dual-PM configuration. The operating principles of the MT-HRMs are illustrated and the flux adjusting effect and outstanding torque production ability of the PMs are demonstrated through the theoretical and simulation results. The flux distributions and static torque and flux linkage profiles of the motors are obtained and compared. The four proposed motors are compared in terms of the steady-state current and torque waveforms. All the simulation results indicate that the PM-assisted structures can achieve higher torque and power than their PMless counterpart with deploying only three/six small PMs. The four motors are prototyped and the experimental results are carried out. Both the experimental and simulation results prove the effectiveness of the proposed MT-HRMs. [ABSTRACT FROM AUTHOR]