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A new strategy for monitoring the condition of adjustable speed induction machine drive systems is presented in this paper. The main concept of the new method is to use the inverter to perform off-line tests for quality assessment of the vulnerable components in the inverter, cable, and induction motor automatically whenever the motor is stopped. This new approach is suitable for monitoring system components that deteriorate gradually to failure, if the degradation is observable. Off-line test methods for monitoring the quality of the 1) dc-link aluminum electrolytic capacitor; 2) electrical connections; 3) cable and stator winding insulation; 4) stator core; and 5) rotor bar are presented along with a summary of the failure mechanism and existing test methods. It will be shown that the new strategy can be implemented with minimal hardware requirements, and that it has many advantages over existing off-line and on-line tests. An experimental study performed under simulated fault conditions for each component shows that the method provides a reliable and sensitive indication of drive system problems for reliable, efficient, and safe operation. [ABSTRACT FROM PUBLISHER]

It is difficult to apply conventional online motor current signature analysis techniques for diagnosis of rotor faults for closed-loop induction motor drives for many applications due to the masking effect of the feedback current controller and/or variable frequency or load operation. Relying solely on traditional offline inspection techniques during regular maintenance does not allow frequent monitoring of rotor problems and is inconvenient since it requires rotor disassembly and/or manual rotor rotation. In this paper, a new automated technique for testing voltage source inverter-fed squirrel-cage induction machines at a standstill for rotor faults is proposed. The main concept is to use the inverter to excite the machine with a pulsating field at a number of angular positions to observe the variation in the impedance pattern due to broken rotor bars, whenever the motor is stopped. An experimental study on a 7.5-hp induction motor verifies that broken bars can be detected with high sensitivity and reliability. It will be shown that the proposed method can provide automated and reliable assessment of rotor condition frequently without motor disassembly, manual rotation, or additional instrumentation. The proposed test can also provide rotor quality assessment independent of variations in motor or load operating conditions since it is a standstill test. [ABSTRACT FROM AUTHOR]

The lifetime of the stator winding insulation is reduced when operated with pulsewidth-modulation inverters, since insulation degradation is accelerated due to increased thermal and electrical stresses on the motor. This paper focuses on a new approach for monitoring the condition of the stator insulation for failure-prone inverter-fed machines. The main concept of the proposed technique is to apply a dc and/or variable-frequency ac test voltage to the stator insulation using the inverter and to perform standard offline insulation tests whenever the motor is not operating. This allows the stator insulation to be tested more frequently as compared to offline tests performed once every three to six years during periodic maintenance. Two methods for testing the insulation with minimal modifications to the inverter circuit are proposed and verified experimentally. The results show that the proposed technique provides a simple low-cost solution for detecting stator insulation degradation at an early stage for reliable operation of inverter-fed machine systems, since the insulation condition can be monitored frequently. This does not only helps prevent forced outages and safety risks due to insulation breakdown but also helps perform maintenance in an efficient manner, since individual motor maintenance can be prioritized and scheduled based on its present condition. [ABSTRACT FROM AUTHOR]

Turn insulation degradation is one of the major root causes of stator insulation failure leading to motor breakdown. The surge test is the only test available for testing the integrity of turn insulation; however, it is a high voltage pass/fail test that provides an indication only if an arc is instigated between the turns of weakened turn insulation, and therefore does not provide information regarding remaining lifetime. The surge PD test measures the partial discharge (PD) activity under surge excitation, and is used to date for assuring that voltage source PWM inverter-fed motors (IEC 60034-18-41 type I) are PDfree. In this paper, the potential of using the surge PD test as a predictive maintenance tool for turn insulation quality assessment is evaluated. Under the expectation that increasing PD activity in the voids formed by insulation degradation may be detectable before turn insulation failure, the test is performed periodically under accelerated thermal degradation on 6 windings. It is shown that change in the PD inception voltage under the surge PD test can be clearly observed before any other insulation test indicator. The results suggest that the surge PD test can be used for monitoring the condition of turn insulation for providing an early indication of stator insulation problems without the risk of puncturing turn insulation. [ABSTRACT FROM AUTHOR]