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This paper deals with the design and analysis of a surface-mounted outer rotor in-wheel motor (IWM) with the aim of reducing cogging torque and torque ripple for electric vehicles. The proposed IWM is equipped with axial sinusoidal surface-mounted permanent magnets (PMs), with the purpose of producing sinusoidal air gap flux density distribution, thus to realize sinusoidal back electromotive force (EMF) and smooth electromagnetic torque. To highlight the advantage of the proposed IWM, the conventional IWM with tile-shaped PMs and the IWM with stepwise-shaped PMs are also studied for comparison. The finite element method in the commercial software package is utilized to analyze the performance of the three motors, including the radial flux density of air gap, back EMF, cogging torque, and electromagnetic torque. Through the quantitative comparison, it is found that the proposed IWM greatly reduces the cogging torque, highly improves the sinusoidality of back EMF, and nearly eliminates the torque ripple. [ABSTRACT FROM AUTHOR]

The torque ripple is affected by both the stator and the rotor magnetic field harmonics. In synchronous reluctance motors (SynRM), there are only rotor permeance harmonics existing on the rotor side for the absence of the rotor windings. Since the asymmetric rotor flux barriers are widely applied in the SynRM rotor, it is difficult to calculate the rotor permeance accurately by the analytical method. In this article, the effects of the rotor permeance harmonics on the air-gap magnetic field are studied by a virtual permanent magnet harmonic machine (VPMHM), which is a finite-element (FE) based magnetostatic analysis model. The air-gap flux density harmonics produced by the SynRM rotor are extracted from the VPMHM model and used as the intermediate variables for the torque ripple optimization. The proposed method does not need to solve the transient process of motor motion. Hence, the time of the optimization process can be significantly shortened. Finally, a full electric cycle is simulated by dynamic FE simulation, and the torque ripple is proved to be effectively reduced. [ABSTRACT FROM AUTHOR]

This paper proposes a novel flux switching claw pole machine (FSCPM) with soft magnetic composite (SMC) cores. The proposed FSCPM holds advantages of the conventional flux switching permanent magnet machine (FSPMM) and claw pole machine (CPM) with SMC cores. As permanent magnets are installed between the stator claw pole teeth, FSCPM has good flux concentrating ability, and the air gap flux density can be significantly improved. The torque coefficient of FSCPM is relatively high due to the applied claw pole teeth and global winding. FSCPM is mechanically robust because there are no windings or PMs on its rotor. Moreover, the core loss of FSCPM is relatively low for the SMC material has lower core loss at high frequency compared with silicon steels. The topology and operational principle of FSCPM are explained first. Several main dimensions of the machine are optimized to achieve better performance, based on 3D finite element method (FEM). Furthermore, the rotor skewing technology is adopted to reduce the cogging torque and torque ripple. [ABSTRACT FROM AUTHOR]

This paper presents a new rotor shape design with optimum reverse 3rd harmonic for wound field synchronous machines to effectively enhance the saliency ratio and reduce the torque ripple in a micro electric vehicle traction system. Due to the enhanced saliency ratio, the reluctance torque is expected to be improved. The air gap flux density distribution is reshaped by the new rotor shape method, which benefits the low torque ripple. By contrast, the reverse 3rd harmonic injection is much more suitable than the general 3rd harmonic injection for increasing the effective air gap length along the q-axis for a high saliency ratio. Subsequently, three amplitudes of the reverse 3rd harmonic are studied and it is found that the optimum reverse 3rd harmonic is 1/6 of the fundamental one. To verify the effectivity of the proposed design, the original model and the ICS model are compared. Finally, all the motor characteristics, such as back electromotive force, cogging torque, and electromagnetic torque, are predicted using a 2-D finite-element method with the aid of JMAG-Designer. [ABSTRACT FROM AUTHOR]