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The requirement for enhanced stabilization processes to obtain a more stable, pathogen-free sludge for agricultural use is an increasing challenge to comply with in the waste hierarchy. With this in mind, the Routes European project ('Novel processing routes for effective sewage sludge management') is addressed to assess innovative solutions with the aim of maximizing sludge quality and biological stability. In order to increase anaerobic stabilization performances, the sequential anerobic/aerobic process and the thermophilic digestion process, with or without integration of the thermal hydrolysis pre-treatment, were investigated as regards the effect on sludge stabilization, dewaterability and digestion performances. Thermal pre-treatment improved anaerobic digestion in terms of volatile solids reduction and biogas production, but digestate dewaterability worsened. Fluorescence in situ hybridization (FISH) quantification showed an increase of methanogens consistent with the increase of biogas produced. The aerobic post-treatment after mesophilic digestion had a beneficial effect on dewaterability and stability of the digested sludge even if was with a reduction of the potential energy recovery. © IWA Publishing 2014.

The objective of this work was to determine the partitioning of the pollutant load in urban wastewater in order to improve the conventional sewage treatment. In addition to settling tests, physical fractionation of COD in the degritted influent of Roma-Nord sewage treatment plant was performed via sequential filtration through sieves and membrane filters of the following pore size: 150-100-50-25-1-0.2 μm, and 100 kD (about 0.02 μm). Biodegradability studies were also performed on the different size fractions. Size fractionation showed that COD in Roma-Nord sewage is predominantly associated with settleable and supracolloidal (> 1 μm) particles, each size range including about 40% of total COD. Biodegradability tests indicated that the large fraction of COD associated with supracolloidal particles, which are not removed in the primary treatment, is characterised by slow degradability. This suggests that removal of these particles prior to biological treatment may greatly improve the overall treatment scheme. Preliminary pilot plant coagulation tests with lime at pH 9 showed that lime-enhanced primary treatment may increase COD removal efficiencies from typical 30-35% up to 65-70%, by inducing almost complete removal of the COD fraction associated with supracolloidal particles.

The behaviour of four metals (Cr, Cu, Pb, Zn) during sewage sludge incineration was studied in eight pilot plant tests performed with a rotary kiln (RK) and a fluidised bed (FB) furnace. To simulate sludge co-incineration with hazardous wastes, in three FB tests feed sludge was mixed with chlorinated organic compounds. Chromium and copper showed similar concentrations both in bottom or cyclone ash and in fly ash, even at high chlorine input and high combustion temperature. In contrast, zinc and lead concentrations in fly ash produced in RK tests are one or two orders of magnitude higher than those in bottom ash. However, not even these two metals showed significant enrichment in FB tests carried out at high chlorine input. The predictive capability of a thermodynamic model was checked by comparing predicted metal volatilisation in the combustion chamber with experimental metal enrichment in the fly ash. Large discrepancies were observed in FB tests carried out at high chlorine content, where Pb, Zn, and Cu are predicted to volatilise in great extent, andin RK tests where zinc volatilisation is not predicted. Likely explanations of these discrepancies are the very short solid residence times in the FB furnace (non equilibrium conditions) and the incomplete mixing conditions in the RK furnace (pyrolysis pockets). From the environmental impact point of view, the pilot tests suggest that sludge incineration with fluidised bed furnace is safer than the one using rotary kiln furnace.