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Metal additive manufacturing (AM), especially selective laser melting (SLM), has been receiving particular attention because metallic functional structures with complicated configurations can be effectively fabricated using the technique. However, there still exist some future challenges for the fabrication of high-quality SLM products for dental applications. First, the surface quality of SLM products should be further improved by standardizing the laser process parameters or by appropriately post-treating the surface. Second, it should be guaranteed that dental SLM restorations have good dimensional accuracy and, in particular, a good marginal fit. Third, a definitive standard regarding building and scanning strategies, which affect the anisotropy, should be established to optimize the mechanical properties and fatigue resistance of SLM dental structures. Fourth, the SLM substructure's bonding and support to veneering ceramic should be further studied to facilitate the use of esthetic dental restorations. Finally, the biocompatibility of SLM dental alloys should be carefully examined and improved to minimize the potential release of toxic metal ions from the alloys. Future research of SLM should focus on solving the above challenges, as well as on fabricating dental structures with "controlled" porosity. [ABSTRACT FROM AUTHOR]

Selective laser melting (SLM), used to fabricate metallic objects with high geometrical complexity, is currently of increasing interest to the fields of medicine and dentistry. SLM-fabricated products should have highly smooth surfaces to minimize the use of post-processing procedures such as finishing and polishing. This study investigated the effect of various laser process parameters (laser power, scan rate, and scan-line spacing) on the surface roughness of a Co--Cr dental alloy that was three-dimensionally (3D) constructed via SLM. Initially, a single-line formation test was used to determine the optimal laser power (200 W) and scan rate (128.6 mm/s) that resulted in beads with an optimal profile. During subsequent multi-layer formation tests, the 3D Co--Cr body with the smoothest surface was produced using a scan-line spacing of 100 μm. The findings of this study show that laser process parameters have crucial effects on the surface quality of SLM-fabricated Co-Cr dental alloys. [ABSTRACT FROM AUTHOR]

The microstructures and mechanical properties of cobalt-chromium (Co-Cr) alloys produced by three CAD/CAM-based processing techniques were investigated in comparison with those produced by the traditional casting technique. Four groups of disc- (microstructures) or dumbbell- (mechanical properties) specimens made of Co-Cr alloys were prepared using casting (CS), milling (ML), selective laser melting (SLM), and milling/post-sintering (ML/PS). For each technique, the corresponding commercial alloy material was used. The microstructures of the specimens were evaluated via X-ray diffractometry, optical and scanning electron microscopy with energy-dispersive X-ray spectroscopy, and electron backscattered diffraction pattern analysis. The mechanical properties were evaluated using a tensile test according to ISO 22674 (n = 6). The microstructure of the alloys was strongly influenced by the manufacturing processes. Overall, the SLM group showed superior mechanical properties, the ML/PS group being nearly comparable. The mechanical properties of the ML group were inferior to those of the CS group. The microstructures and mechanical properties of Co-Cr alloys were greatly dependent on the manufacturing technique as well as the chemical composition. The SLM and ML/PS techniques may be considered promising alternatives to the Co-Cr alloy casting process. [ABSTRACT FROM AUTHOR]

This in vitro study investigated whether different storage conditions of plasma-treated zirconia specimens affect the shear bond strength of veneering porcelain. Zirconia plates were treated with a non-thermal atmospheric argon plasma (200 W, 600 s). Porcelain veneering (2.38 mm in diameter) was performed immediately (P-I) or after 24 h storage in water (P-W) or air (P-A) on the treated surfaces (n = 10). Untreated plates were used as the control. Each group was further divided into two subgroups according to the application of a ceramic liner. All veneered specimens underwent a shear bond strength (SBS) test. In the X-ray photoelectron spectroscopy (XPS) analysis, the oxygen/carbon ratios of the plasma-treated groups increased in comparison with those of the control group. When a liner was not used, the three plasma-treated groups showed significantly higher SBS values than the control group (p < 0.001), although group P-A exhibited a significantly lower value than the other two groups (p < 0.05). The liner application negatively affected bonding in groups P-I and P-W (p < 0.05). When the veneering step was delayed after plasma treatment of zirconia, storage of the specimens in water was effective in maintaining the cleaned surfaces for optimal bonding with the veneering porcelain. [ABSTRACT FROM AUTHOR]