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LED packaging miniaturization has raised more requirements for LED materials. As a material contacting the LED chip directly, the reliability of LED non-conductive adhesive has also garnered increasing attention. This study optimized the formula for non-conductive adhesives for an imidazole curing system. The optimized composition of the adhesive is 25%wt for the curing agent and 30%wt for the silica. The prepared non-conductive adhesive has a 7-day pot life and 9-month storage stability. The shear strength reached 87 g and 72 g at 25 °C and 160 °C, respectively. The reliability of the LED modules packaged with the non-conductive adhesive was researched. The green and blue light intensity change was 4.7%, 43.7%, respectively, indicating good anti-aging properties. The blue light decay was mainly due to adhesive aging. The non-conductive adhesive effectively prevented "caterpillar" growth. This provides useful and practical guidelines for industry for applications of adhesive in different packages. [ABSTRACT FROM AUTHOR]

The effect of the presence of a silane coupling agent containing different functional groups on the reaction kinetics and physical properties of epoxy resin generated via cationic thermopolymerization was investigated. The kinetics of cationic polymerization of epoxy resin was studied using a nonisothermal DSC method. The polymerization is propagated by activated chain end (ACE) and activated monomer (AM) processes. With an increase in silane content, the ACE apparent activation energy first decreased and then increased, while the AM apparent activation energy increased. Moreover, the shear strength, coefficient of linear thermal expansion, gelation time, environmental testing of damp heat, and steady state with varied contents of silane coupling agents were evaluated. The results indicated that the presence of a silane coupling agent has more adhesion and lower water absorption than pure EP. The coefficient of linear thermal expansion and gelation time increased with the increase in silane content, while the water absorption decreased with the increase in silane content. Comparing the overall performance of three silane coupling agents used in the research, the curing system obtained by blending with vinyltrimethoxysliane (VTS) is a much better option for practical application as an adhesive. [ABSTRACT FROM AUTHOR]