Search

The emphasis on sustainability in materials related to the construction and transportation sectors has renewed interest in the usage of natural fibers. In this manuscript, a different perspective is taken in adopting oil palm fibers (OPF) to develop composite panels and understand their acoustic, mechanical, and water susceptibility (including warm water analysis) properties to provide an insight into the potential of these panels for further exploration. The binder for these composite panels is a water-based acrylic resin, and for reinforcement purposes, fly ash and other metal oxides are used. It is shown that the presence of fibers positively influences the acoustic absorption coefficient in the critical mid-frequency range of 1000–3000 Hz. Even the noise reduction coefficient values highlighting the octave band are higher by more than 50% in the presence of fibers as compared to traditional refractory boards. Quasistatic indentation and drop-weight tests have also highlighted the excellent performance of the composite panels developed in this work. Though the water immersion tests on composite panels and subsequent analysis showed relatively minor changes in their performance, the immersion of the panels in caustic warm water for 56 days has resulted in their severe degradation with a loss of more than 65% in flexural strength. [ABSTRACT FROM AUTHOR]

Metal ions present on smectite clay (montmorillonite) platelets have preferential reactivity towards peroxy/alkoxy groups during polyamide 6 (PA6) thermal decomposition. This changes the decomposition pathway and negatively affects the ignition response of PA6. To restrict these interfacial interactions, high-temperature-resistant polymers such as polyetherimide (PEI) and polyimide (PI) were used to coat clay layers. PEI was deposited on clay by solution-precipitation, whereas PI was deposited through a solution-imidization-precipitation technique before melt blending with PA6. The absence of polymer-clay interfacial interactions has resulted in a similar time-to-ignition of PA6/PEI-clay (133 s) and PA6/PI-clay (139 s) composites as neat PA6 (140 s). On the contrary, PA6 with conventional ammonium-based surfactant modified clay has showed a huge drop in time-to-ignition (81 s), as expected. The experimental evidences provided herein reveal the role of the catalytic activity of clay during the early stages of polymer decomposition. [ABSTRACT FROM AUTHOR]

The key objective of this work is to highlight the effect of manufacturing-induced fiber waviness defects on the compressive failure of glass fiber-reinforced unidirectional specimens. For this purpose, in-plane, through-thickness waviness defects (with different waviness severities) are induced during the manufacturing of the laminate. Numerical and experimental results show that the compressive strength of the composites decreases as the severity of the waviness defects increases. A reduction of up to 75% is noted with a wave severity of 0.075. Optical and scanning electron microscopy observations of the failed specimens reveal that kink-bands are created in the wavy regions and lead to failure. [ABSTRACT FROM AUTHOR]

This paper examines the effect of surface treatment and filler shape factor on the fracture toughness and elastic modulus of epoxy-based nanocomposite. Two forms of nanofillers, polydopamine-coated montmorillonite clay (D-clay) and polydopamine-coated carbon nanofibres (D-CNF) were investigated. It was found that Young's modulus increases with increasing D-clay and D-CNF loading. However, the fracture toughness decreases with increased D-clay loading but increases with increased D-CNF loading. Explanations have been provided with the aid of fractographic analysis using electron microscope observations of the crack-filler interactions. Fractographic analysis suggests that although polydopamine provides a strong adhesion between the fillers and the matrix, leading to enhanced elastic stiffness, the enhancement prohibits energy release via secondary cracking, resulting in a decrease in fracture toughness. In contrast, 1D fibre is effective in increasing the energy dissipation during fracture through crack deflection, fibre debonding, fibre break, and pull-out. [ABSTRACT FROM AUTHOR]

Hybrid composites composed of bio-based thin-ply carbon fibre prepreg and flame-retardant mats (E20MI) have been produced to investigate the effects of laminate design on their fire protection performance and mechanical properties. These flame-retardant mats rely primarily on expandable graphite, mineral wool and glass fibre to generate a thermal barrier that releases incombustible gasses and protects the underlying material. A flame retardant (FR) mat is incorporated into the carbon fibre bio-based polymeric laminate and the relationship between the fire protection properties and mechanical properties is investigated. Hybrid composite laminates containing FR mats either at the exterior surfaces or embedded 2-plies deep have been tested by the limited oxygen index (LOI), vertical burning test and cone calorimetry. The addition of the surface or embedded E20MI flame retardant mats resulted in an improvement from a base line of 33.1% to 47.5% and 45.8%, respectively. All laminates passed the vertical burning test standard of FAR 25.853. Cone calorimeter data revealed an increase in the time to ignition (TTI) for the hybrid composites containing the FR mat, while the peak of heat release rate (PHRR) and total heat release (TTR) were greatly reduced. Furthermore, the maximum average rate of heat emission (MARHE) values indicated that both composites with flame retardant mats had achieved the requirements of EN 45545-2. However, the tensile strengths of laminates with surface or embedded flame-retardant mats were reduced from 1215.94 MPa to 885.92 MPa and 975.48 MPa, respectively. Similarly, the bending strength was reduced from 836.41 MPa to 767.03 MPa and 811.36 MPa, respectively. [ABSTRACT FROM AUTHOR]

This research work presents the results obtained from a comparative corrosion evaluation of welded joints on uncoated steel in flat position, welded joints in flat position on steel protected with polymeric film, and welded joints in flat position on steel covered with nanocomposite polymeric film (primer reinforced with TiO2 nanoparticles). The electrochemical methods of open circuit potential, linear polarization resistance, and electrochemical impedance spectroscopy were used for corrosion evaluation. The results of the electrochemical tests indicate that titanium oxide reinforcing polymeric film to form nanocomposite layers over naval welded steel increases the corrosion protection of polymeric film as compared with unmodified primer. [ABSTRACT FROM AUTHOR]

Material-scale tests involving milligrams of samples are used to optimize fire-retardant coating formulations, but actual applications of these coatings require them to be assessed with structural-scale fire tests. This significant difference in the scale of testing (milligrams to kilograms of sample) raises many questions on the relations between the inherent flammability and thermal characteristics of the coating materials and their "performance" at the structural scale. Moreover, the expected "performance" requirements and the definition of "performance" varies at different scales. In this regard, the pathway is not established when designing and formulating fire-retardant coatings for structural steel sections or members. This manuscript explores the fundamental relationships across different scales of testing with the help of a fire-protective system based on acrylic resin with a typical combination of intumescent additives, viz. ammonium polyphosphate, pentaerythritol, and expandable graphite. One of the main outcomes of this work dictates that higher heat release rate values and larger amounts of material participating in the pyrolysis process per unit time will result in a rapid rise in steel substrate temperature. This information is very useful in the design and development of generic fire-retardant coatings. [ABSTRACT FROM AUTHOR]

This paper examines the effect of surface treatment and filler shape factor on the fracture toughness and elastic modulus of epoxy-based nanocomposite. Two forms of nanofillers, polydopamine-coated montmorillonite clay (D-clay) and polydopamine-coated carbon nanofibres (D-CNF) were investigated. It was found that Young's modulus increases with increasing D-clay and D-CNF loading. However, the fracture toughness decreases with increased D-clay loading but increases with increased D-CNF loading. Explanations have been provided with the aid of fractographic analysis using electron microscope observations of the crack-filler interactions. Fractographic analysis suggests that although polydopamine provides a strong adhesion between the fillers and the matrix, leading to enhanced elastic stiffness, the enhancement prohibits energy release via secondary cracking, resulting in a decrease in fracture toughness. In contrast, 1D fibre is effective in increasing the energy dissipation during fracture through crack deflection, fibre debonding, fibre break, and pull-out., Competing Interests: The authors declare no conflict of interest.