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This paper presents the design of a bidirectional wireless power and information transfer system. The wireless information transfer is based on near-field technology, utilizing communication coils integrated into power transfer coils. Compared with conventional far-field-based communication methods (e.g., Bluetooth and WLAN), the proposed near-field-based communication method provides a peer-to-peer feature, as well as lower latency, which enables the simple paring of a transmitter and a receiver for power transfer and the real-time updating of control parameters. Using the established communication, control parameters are transmitted from one side of the system to another side, and the co-control of the inverter and the active rectifier is realized. In addition, this work innovatively presents the communication-signal-based synchronization of an inverter and a rectifier, which requires no AC current sensing in the power path and no complex algorithm for stabilization, unlike conventional current-based synchronization methods. The proposed information and power transfer system was measured under different operating conditions, including aligned and misaligned positions, operating points with different charging powers, and forward and reverse power transfer. The results show that the presented prototype allows a bidirectional power transfer of up to 1.2 kW, and efficiency above 90% for the power ranges from 0.6 kW to 1.2 kW was obtained. Furthermore, the integrated communication is robust to the crosstalk from the power transfer and misalignment, and a zero BER (bit error rate) and ultra-low latency of 15.36 µs are achieved. The presented work thus provides a novel solution to the synchronization and real-time co-control of an active rectifier and an inverter in a wireless power transfer system, utilizing integrated near-field-based communication. [ABSTRACT FROM AUTHOR]

This article focuses on increasing the computational efficiency of 3D multi-static magnetic finite element analysis (FEA) for electrical machines (EMs), which have a magnetic field evolving in 3D space. Although 3D FEA is crucial for analyzing these machines and their operational behavior, it is computationally expensive. A novel approach is proposed in order to solve the magnetic field equations by exclusively using the magnetic scalar potential. For this purpose, virtual variable permanent magnets (vPMs) are introduced to model the impact of the machine's coils. The effect on which this approach is based is derived from and explained by Maxwell's equations. To validate the new approach, an axial flux machine (AFM) is simulated using both 2D and 3D FEA with the magnetic vector potential and current-carrying coils as a reference. The results demonstrate a high level of agreement between the new approach and the reference simulations as well as an acceleration of the computation by a factor of 15 or even more. Additionally, the research provides valuable insights into meshing techniques and torque calculation for EMs in FEA. [ABSTRACT FROM AUTHOR]

This article deals with a LCC-LCC compensated dynamic wireless power transfer system for electric vehicle charging applications. The presented prototype system allows for a power transfer of about 10 kW at 20 cm coil copper to copper distance. With just one circular pickup coil and a very straightforward control scheme, a new coil arrangement enables a seamless power transfer. Furthermore, the system's design power level is easily adjustable by the size of the the pickup coil. The hardware architecture as well as the software functionality are described in detail. A 20 m test track was built up according to the outlined principle. By measuring the transmitted power, the efficiency and the interference between the primary segments and its effect on the inverter currents are examined. The results show an effective DC to DC efficiency in the range of 91 to 92% and a power fluctuation of approximately 25%. [ABSTRACT FROM AUTHOR]

The demand for electric machines has been rising steadily for several years—mainly due to the move away from the combustion engine. Synchronous motors with rare earth permanent magnets are widely used due to their high power densities. These magnets are cost-intensive, cost-sensitive and often environmentally harmful. In addition to dispensing with permanent magnets, electrically excited synchronous machines offer the advantage of an adjustable excitation and, thus, a higher efficiency in the partial load range in field weakening operation. Field weakening operation is relevant for the application of vehicle traction drive. The challenge of this machine type is the need for an electrical power transfer system, usually achieved with slip rings. Slip rings wear out, generate dust and are limited in power density and maximum speed due to vibrations. This article addresses an electrically excited synchronous machine with a wireless power transfer onto the rotor. From the outset, the machine is designed with a wireless power transfer system for use in a medium-sized electric vehicle. As an example, the requirements are derived from the BMW's i3. The wireless power transfer system is integrated into the hollow shaft of the rotor. Unused space is thus utilized. The overall system is optimized for high efficiency, especially for partial load at medium speed, with an operation point-depending optimization method. The results are compared with the reference permanent magnet excited machine. A prototype of the machine is built and measured on the test bench. The measured efficiency of the inductive electrically excited synchronous machine is up to 4% higher than that of the reference machine of the Bayerische Motoren Werke AG (BMW) i3. [ABSTRACT FROM AUTHOR]

Laser powder bed fusion (L-PBF) was used to produce stator half-shells of a transverse flux machine from pure iron (99.9% Fe). In order to reduce iron losses in the bulk components, radially extending slits with a nominal width of 150 and 300 µm, respectively, were integrated during manufacturing. The components were subjected to a suitable heat treatment. In addition to a microscopic examination of the slit quality, the iron losses were also measured using both a commercial and a self-developed measurement setup. The investigations showed the iron losses can be reduced by up to 49% due to the integrated slits and the heat treatment. [ABSTRACT FROM AUTHOR]

Exoskeletons are powerful tools for aiding humans with pathological conditions, in dangerous environments or in manually exhausting tasks. Typically, they are designed for specific maximum scenarios without taking into account the diversity of tasks and the individuality of the user. To address this discrepancy, a framework was developed for personalizing an exoskeleton by scaling the components, especially the electrical machine, based on different simulated human muscle forces. The main idea was to scale a numerical arm model based on body mass and height to predict different movements representing both manual labor and daily activities. The predicted torques necessary to produce these movements were then used to generate a load/performance cycle for the power unit design. Considering these torques, main operation points of this load cycle were defined and a reference power unit was scaled and optimized. Therefore, a scalability model for an electrical machine is introduced. This individual adaptation and scaling of the power unit for different users leads to a better performance and a lighter design. [ABSTRACT FROM AUTHOR]

In order to inductively charge electric vehicles, which are based on a low-voltage drive train, high currents have to be overcome. This work describes a simulative approach to charge 48 V-based electric vehicles wirelessly with high power. A system was designed on the basis of various boundary conditions and validated by simulation. In order to increase the transmittable power, the system was investigated for an extendable approach and was examined for modularity. In particular, the influences of the secondary coils on each other must be taken into account. Finally, the entire system was evaluated by physical and electrical simulation. [ABSTRACT FROM AUTHOR]

Generators in wind turbines are the key components to convert mechanical into electrical power. They are subject to electrical and mechanical excitation at the same time, which can cause electro-mechanical interactions. To avoid unwanted interactions, standard design approaches use conservative, stiff designs that lead to heavy generators of several hundred tons. New wind turbine designs, beyond 10 MW, need to revisit the conservative design approach as the tower top mass needs to be limited. To reduce the generator's mass without large deformation that can damage the wind turbine, a better understanding of electro-mechanical interactions is key. This requires a detailed model including both the mechanical and the magnetic forces. This work presents a numerical setup of a coupled electromagnetic-structural multi-body model. While existing couplings are application-specific; the presented coupling is independent of the actual use case and allows for transient dynamic two-way coupled analyses. For validation, an experimental setup with basic components is introduced. The results show the applicability of the developed coupling for detailed analysis of general electro-mechanical interactions. [ABSTRACT FROM AUTHOR]