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The self-passivating tungsten-based alloy W-11.4Cr-0.6Y (in wt.%) is a potential plasma-facing material for the first wall of future fusion reactors, which has been shown to suppress oxidation of tungsten and withstand temperatures of up to 1000 °C. In this study, the effect of Y addition on the microstructure and oxidation behavior of W-11.4Cr alloy at 1000 °C is analyzed by comparing it with W-11.4Cr-0.6Y, both prepared using identical synthesis routes. While the binary W-Cr alloy already exhibits improved oxidation resistance over pure W due to the formation of an outer Cr2WO6 layer, it still shows a tendency for spallation and, hence, is not protective. A continuous passivating chromia layer is only obtained with the addition of Y, and we demonstrate that it results in a 50-fold decrease in the oxide growth rate and eliminates the preferred growth of the oxide at edges seen in the binary alloy. Although a porous, complex oxide scale containing mixed oxide layers and WO3 is formed in both cases, the addition of Y results in lower porosity, which makes the oxide scale more adherent. [ABSTRACT FROM AUTHOR]

Self-passivating Metal Alloys with Reduced Thermo-oxidation (SMART) are under development for the primary application as plasma-facing materials for the first wall in a fusion DEMOnstration power plant (DEMO). SMART materials must combine suppressed oxidation in case of an accident and an acceptable plasma performance during the regular operation of the future power plant. Modern SMART materials contain chromium as a passivating element, yttrium as an active element and a tungsten base matrix. An overview of the research and development program on SMART materials is presented and all major areas of the structured R&D are explained. Attaining desired performance under accident and regular plasma conditions are vital elements of an R&D program addressing the viability of the entire concept. An impressive more than 104-fold suppression of oxidation, accompanied with more than 40-fold suppression of sublimation of tungsten oxide, was attained during an experimentally reproduced accident event with a duration of 10 days. The sputtering resistance under DEMO-relevant plasma conditions of SMART materials and pure tungsten was identical for conditions corresponding to nearly 20 days of continuous DEMO operation. Fundamental understanding of physics processes undergone in the SMART material is gained via fundamental studies comprising dedicated modeling and experiments. The important role of yttrium, stabilizing the SMART alloy microstructure and improving self-passivating behavior, is under investigation. Activities toward industrial up-scale have begun, comprising the first mechanical alloying with an industrial partner and the sintering of a bulk SMART alloy sample with dimensions of 100 mm × 100 mm × 7 mm using an industrial facility. These achievements open the way to further expansion of the SMART technology toward its application in fusion and potentially in other renewable energy sources such as concentrated solar power stations. [ABSTRACT FROM AUTHOR]